The advantages of our robotic welding cells

For laser welding, TRUMPF relies on high-quality, precise industrial robots. They are particularly low-maintenance and have been tried and tested thousands of times in industry.

At the core of every TRUMPF laser welding cell are the laser and the welding optics. At TRUMPF, the entire system comes from a single source, including the beam guidance. It is perfectly tailored to the respective welding job. BrightLine Scan optics are a special highlight, combining the properties of scanner optics with those of focusing optics.

A collaborative robot, nicknamed Cobot, is used on the TruArc Weld 1000. You can simply move the robot by hand for programming. The process is particularly easy thanks to the integrated force-momentum sensor.

For arc welding, TRUMPF relies on a partnership with Fronius and their high-performance welding sources and torches.

For simple programming, TRUMPF has equipped the collaborative robot (cobot) of the TruArc Weld 1000 with an operating unit for storing the paths as well as the start and end points of the weld seam. The control also contains templates that simplify programming. In this way, skilled welders become programmers without requiring a great deal of training. An E-learning course is sufficient.

With the outstanding process visualization of the TruLaser Weld 5000, you can keep an eye on the weld seam and optimally adjust your process. Sensor systems make your work even easier. TeachLine, for example, reliably detects the position of the component and adjusts your program accordingly before welding.

With TruTops Weld, you program while your TruLaser Weld 5000 machine is welding. And that's not all. The program creation is also significantly faster: TruTops Weld calculates the robot movement automatically instead of approaching and programming each point individually with the robot. Additional software functions reduce more work for you.

You receive an extensive set of welding parameters with your robotic welding cell - regardless of whether you weld with an arc or with a laser. You benefit from our expertise and save yourself the trouble of searching for parameters.

Depending on the component and lot sizes, the TruArc Weld 1000 welding cells are used in single-station or two-station operation. The robot travels on a linear axis from station 1 to station 2.

The dual station table and the TruLaser Weld 5000 enable you to set up outside the cell during the welding process. This boosts the efficiency of your system.

Double your throughput – the rotary table rotates by 180° in its processing position within the cell, and back to the loading position. This is perfect for fast "round-the-clock" processing of high piece counts.

With the rotary module on the TruLaser Weld 5000, the shielding gas nozzle and welding wire nozzle can rotate 360° around the optics. This means less reorientation of the robot is required and access is improved. The programming is also simpler, particularly for complex geometries.

The rotate and tilt positioner on the TruLaser Weld 5000 offers two additional axes. It can rotate and tilt, thereby bringing the component and the welding optics together in the best possible way.

An additional rotary axis on the compact rotary table or a turning axis on the larger rotary table properly align your components. This improves accessibility.

The TruLaser Weld 5000 robot travels along a linear axis, covering a large work area. In line with this, the system has a four-meter long turnover positioner. This allows you to efficiently weld particularly large components.