As a complete turnkey solution, the TruMark Station 7000 can be used flexibly - from marking to surface processing. With its generous inside dimensions, the TruMark Station 7000 laser marking system provides plenty of space for almost any application. The marking system is suitable for marking large, heavy individual parts or many small parts. An additional option for the TruMark Station 7000 is our rotary table system for parallel-to-production loading. The motorized door provides safety and boosts productivity by opening and closing quickly. There is also an option to partially open or close the door.
The large work area and many options mean that the station is ideal for large batch sizes – especially with the rotary table, which is optimally designed for heavy components and fixtures up to 35kg per side.
The well-thought-out design of the work station counteracts operator fatigue.
One user interface for operating the axes, laser parameters, and external communication
The laser power on the workpiece remains entirely unaffected due to the precise spot extraction system. This allows the quality of the marking to remain consistent.
For every application, various TRUMPF beam sources, pulse durations, and power classes can be combined with the station with flexibility. This allows for perfect application results.
The combination of vibration dampening polymer concrete plate and rotary table unit allow heavy components (up to 75kg) to be loaded and processed at the same time, without affecting the marking parallel to the cycle time.
Watch maker Junghans engraves the watch backs of the Meister S Chronoscope Platinum Edition 160, limited to 12 watches, in a TruMark Station 7000 equipped with a TruMicro Mark 2030.
The TruMark Station 7000 marks even very intricate products in medical technology – which often have a curved surface – to a consistently high quality. For example, the neurosurgical implants shown above.
Washing machine panels made of plastic can be easily and quickly marked with a UV marking laser, due to the large work area of the TruMark Station 7000. This results in dark, high-contrast scales, type and brand designations on the light panel, which are also pleasantly smooth to the touch as the plastic is not foamed.
Localized heat input is used to discolor the workpiece surface. The annealing color changes depending on the material and the energy input. The surface stays smooth, which means that dirt cannot be deposited.
If the material and laser wavelength are optimally matched, the dye molecules are deliberately discolored or faded. The surface remains smooth. In addition to metallic materials, organic substances such as wood or leather can also be processed with the TRUMPF marking lasers.
Surfaces are easy and quick to clean with the laser. Rust, oil, or phosphate layers can be gently removed in preparation for subsequent processes without damaging the underlying material.
The laser can be used to structure surfaces for a specific function. If the surface is structured with tiny melt elevations, significantly higher adhesion effects can be achieved with the same material properties. If interlocking components are structured through the addition of micro-depressions, the running characteristics improve significantly with the same quantity of lubricant.
Ablation partially removes thin top layers of multi-layer plastics which are applied to the basic material and have very different colors. This process can be used for the day and night design, for example, which is used in the automotive and other industries.
During foaming, the laser heats the plastic to cause a short melting process. During the subsequent cooling process, small gas bubbles become trapped and diffuse the light that falls on them and is reflected. This type of laser marking produces a raised marking.
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TruMark Station 7000
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TruMark Station 7000 with rotary changer
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| Workpiece specification | ||
| Maximum workpiece dimensions without Y axis (W x H x D) | 1000 mm x 450* mm x 650 mm * Depending on laser and optics | - |
| Maximum workpiece dimensions with Y axis (W x H x D) | 960 mm x 450* mm x 375 mm * Depending on laser and optics | - |
| Diameter of rotary plate | - | 770 mm |
| Maximum workpiece weight | - | 35 kg per page |
| Maximum workpiece weight (without Y axis) | 100 kg | - |
| Maximum workpiece weight (with Y axis) | 50 kg | - |
| Available motorized axis | ||
| Traverse path of the Z axis | 500 mm | 500 mm |
| Traverse path of the X axis | 650 mm | 650 mm |
| Traverse path of the Y axis | 350 mm (not available for rotary table) | - |
| Z traverse speed | 6 m/min (2.7 m/min for TruMicro Mark) | 6 m/min |
| X traverse speed | 6 m/min | 6 m/min |
| Y traverse speed | 6 m/min | - |
| Dimensions and weight of work station | ||
| Dimensions of work station (W x H x D) | 1150 mm x 2000 mm x 1410* mm * for rotary table version 1625 mm | 1150 mm x 2000 / 2525 mm x 1625 mm |
The technical data of all product versions as a download.
The TruTops Mark marking software makes marking with the TruMark lasers as easy as possible. The TruTops Mark program combines the marking software, CAD editor, management of laser parameters and interfaces, sequence programming with QuickFlow, and a diagnostics tool. An intuitive interface puts all the functions at your fingertips. You can easily draw and arrange graphic objects with the CAD editor. The database for laser parameters enables you to re-use optimized parameters many times over. You can use the QuickFlow sequence programming to create "drag and drop" programs that control the complete marking cycle from beginning to end. The diagnostics tool visualizes and analyzes the analog measured values recorded by its sensors.
Our TruTops Mark 3D marking software is ideal due to its user-friendly operation and significantly shorter process times. From now on, depending on the application, multiple objects to be marked can be reached with a laser system – especially where multiple lasers would have been required in the past. This makes the marking of three-dimensional surfaces such as sloping or curved surfaces very easy and efficient. In addition to the marking software, the package also includes a comprehensive 3D CAD editor, which can be used to independently create workpieces, and from which drawings for 3D marking can created.
With the TruTops Mark Module Interface (TTM-MI), you can customize the content, appearance, and layout of the TruTops Mark user interface, entirely based on your needs. Operation is then tailored to your entire production and process chain. In addition, the software module makes it very easy for you to integrate the marking laser into your entire system consisting of database, measurement technology, and other components.
The TruTops Mark Station 7000 can be combined with numerous TRUMPF marking laser series, thereby offering the right solution for any application.
Additional options for the TruMark Station 7000 optimize production processes and improve user-friendliness.
Increase your process reliability with VisionLine, TRUMPF's image processing solution. VisionLine detects the position of the component and ensures that marking takes place in the correct location. It is also possible to read out and check the marked code. The modular structure opens up numerous options. Whether the camera looks through the scanner lens, is laterally installed or whether the machine uses one or two cameras – anything is possible.
You can implement high-quality markings even on cylindrical workpieces with the help of the optional rotary axes. A rotary axis with stepping motor enables circumference marking of components.
A guide carriage installed on the machine frame, operated by a program-controlled servo drive enables precise positioning of your components. The traverse path is 14.75 in., the repetition accuracy is typically ±0.001 in., and the traverse speed is 49 ft/min.
A precise spot extraction system is used in the work area, with a differential pressure sensor allowing for filter monitoring.
In the event of an error, TRUMPF service experts will remotely access your laser via a secure remote connection. In many cases the fault can be remedied directly in this way, or the configuration of the laser can be modified in a way that permits you to continue manufacturing until the spare part arrives.
The optional touchscreen also makes control easier for you and increases productivity. At the same time, the newly designed operating panel with its versatile functional buttons ensures intuitive handling and a simple set-up operation.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.
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