Productive universal bending cell
Easy programming, fast automated bending: The TruBend Cell 5000 is the perfect solution for all those who value productive and flexible automation, for the widest possible range of parts. The quality remains consistently high. With the newest series of the bending machine TruBend 5000, the bending cell is state of the art, for example in the areas of programming and angle measurement. Select the bending machine and BendMaster according to your individual range of components. You also have maximum freedom in the design of the material flow using conveyor belts and pallet conveyors.
You will love the programming system TecZone Bend – it is extremely fast and easy to use.
Process small and large parts weighing up to 220 lbs. with the gripper and vacuum gripping technology
First part, perfect part – thanks to ACB Laser and ACB Wireless
BendMaster 60 and BendMaster 150: The right automation solution for every range of parts
The automatic gripper change means you always have the right gripper
The ToolMaster can change the tool automatically for every new program in just a few seconds.
TruBend Cell 5000 with adjustable medium multigripper
For large parts, TRUMPF offers numerous grippers with vacuum technology, including multiple-circuit suction cups that can be individually controlled and multigrippers that can be individually adjusted
TruBend Cell 5000 with mechanical gripper
The mechanical gripper enables the automated bending of small components. Its linear and rotary axis reduce time-consuming regripping. For large parts, TRUMPF offers numerous grippers with vacuum technology, including multiple-circuit suction cups that can be individually controlled and multigrippers that can be individually adjusted.
Multigripper small on the TruBend Cell 5000
The adjustable multigripper small is suitable for smaller parts. You can adjust it to the component in just a few steps using quick-release fasteners. Thanks to its 180 degree rotation unit, it also saves valuable cycle time when bending boxes.
TruBend Cell 5130 + BendMaster (60)
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TruBend Cell 5130 + BendMaster (150)
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TruBend Cell 5170 + BendMaster (60)
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TruBend Cell 5170 + BendMaster (150)
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TruBend Cell 5230 + BendMaster (60)
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TruBend Cell 5230 + BendMaster (150)
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TruBend Cell 5320 + BendMaster (60)
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TruBend Cell 5320 + BendMaster (150)
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Machine | ||||||||
Press force | 1300 kN | 1300 kN | 1700 kN | 1700 kN | 2300 kN | 2300 kN | 3200 kN | 3200 kN |
Bending length | 3230 mm | 3230 mm | 4250 mm | 4250 mm | 4250 mm | 4250 mm | 4420 mm | 4420 mm |
Width between columns | 2690 mm | 2690 mm | 3680 mm | 3680 mm | 3680 mm | 3680 mm | 3680 mm | 3680 mm |
Usable open height | 615 mm | 615 mm | 615 mm | 615 mm | 615 mm | 615 mm | 615 mm | 615 mm |
Throat depth | 420 mm | 420 mm | 420 mm | 420 mm | 420 mm | 420 mm | 420 mm | 420 mm |
Speeds | ||||||||
Rapid downward movement | 200 mm/s | 200 mm/s | 200 mm/s | 200 mm/s | 200 mm/s | 200 mm/s | 200 mm/s | 200 mm/s |
Maximum Y press operation | 25 mm/s | 25 mm/s | 25 mm/s | 25 mm/s | 25 mm/s | 25 mm/s | 25 mm/s | 25 mm/s |
BendMaster | ||||||||
Maximum part size | 2000 mm x 1000 mm | 3000 mm x 1500 mm | 2000 mm x 1000 mm | 3000 mm x 1500 mm | 2000 mm x 1000 mm | 3000 mm x 1500 mm | 2000 mm x 1000 mm | 3000 mm x 1500 mm |
Profiles | up to 2500 mm | up to 4000 mm | up to 2500 mm | up to 4000 mm | up to 2500 mm | up to 4000 mm | up to 2500 mm | up to 4000 mm |
Maximum part weight | 40 kg | 100 kg | 40 kg | 100 kg | 40 kg | 100 kg | 40 kg | 100 kg |
Maximum carrying capacity | 60 kg | 150 kg | 60 kg | 150 kg | 60 kg | 150 kg | 60 kg | 150 kg |
Minimum sheet thickness | 0.7 mm | 0.7 mm | 0.7 mm | 0.7 mm | 0.7 mm | 0.7 mm | 0.7 mm | 0.7 mm |
Path length | 8 m - 16 m | 8 m - 16 m | 8 m - 16 m | 8 m - 16 m | 8 m - 16 m | 8 m - 16 m | 8 m - 16 m | 8 m - 16 m |
Max. sheet stack | 700 mm | 700 mm | 700 mm | 700 mm | 700 mm | 700 mm | 700 mm | 700 mm |
Maximum stack height for finished parts | 1000 mm | 1200 mm | 1000 mm | 1200 mm | 1000 mm | 1200 mm | 1000 mm | 1200 mm |
Dimensions and weights | ||||||||
BendMaster weight | 620 kg | 784 kg | 620 kg | 784 kg | 620 kg | 784 kg | 620 kg | 784 kg |
Weight of basic machine | 11800 kg | 11800 kg | 17850 kg | 17850 kg | 19850 kg | 19850 kg | 23400 kg | 23400 kg |
TruBend machine | 3980 mm x 1800 mm x 2835 mm | 3980 mm x 1800 mm x 2835 mm | 4970 mm x 1900 mm x 3000 mm | 4970 mm x 1900 mm x 3000 mm | 5140 mm x 2055 mm x 3200 mm | 5140 mm x 2055 mm x 3200 mm | 5180 mm x 2055 mm x 3200 mm | 5180 mm x 2055 mm x 3200 mm |
Floor track of each 2000 mm element | 310 kg | 310 kg | 310 kg | 310 kg | 310 kg | 310 kg | 310 kg | 310 kg |
TruBend Cell 5130 + BendMaster (60)
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TruBend Cell 5130 + BendMaster (150)
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TruBend Cell 5170 + BendMaster (60)
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TruBend Cell 5170 + BendMaster (150)
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TruBend Cell 5230 + BendMaster (60)
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TruBend Cell 5230 + BendMaster (150)
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TruBend Cell 5320 + BendMaster (60)
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TruBend Cell 5320 + BendMaster (150)
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Machine | ||||||||
Press force | 1300 kN | 1300 kN | 1700 kN | 1700 kN | 2300 kN | 2300 kN | 3200 kN | 3200 kN |
Bending length | 3230 mm | 3230 mm | 4250 mm | 4250 mm | 4250 mm | 4250 mm | 4420 mm | 4420 mm |
Width between columns | 2690 mm | 2690 mm | 3680 mm | 3680 mm | 3680 mm | 3680 mm | 3680 mm | 3680 mm |
Usable open height | 615 mm | 615 mm | 615 mm | 615 mm | 615 mm | 615 mm | 615 mm | 615 mm |
Throat depth | 420 mm | 420 mm | 420 mm | 420 mm | 420 mm | 420 mm | 420 mm | 420 mm |
Speeds | ||||||||
Rapid downward movement | 200 mm/s | 200 mm/s | 200 mm/s | 200 mm/s | 200 mm/s | 200 mm/s | 200 mm/s | 200 mm/s |
Maximum Y press operation | 25 mm/s | 25 mm/s | 25 mm/s | 25 mm/s | 25 mm/s | 25 mm/s | 25 mm/s | 25 mm/s |
BendMaster | ||||||||
Maximum part size | 2000 mm x 1000 mm | 3000 mm x 1500 mm | 2000 mm x 1000 mm | 3000 mm x 1500 mm | 2000 mm x 1000 mm | 3000 mm x 1500 mm | 2000 mm x 1000 mm | 3000 mm x 1500 mm |
Profiles | up to 2500 mm | up to 4000 mm | up to 2500 mm | up to 4000 mm | up to 2500 mm | up to 4000 mm | up to 2500 mm | up to 4000 mm |
Maximum part weight | 40 kg | 100 kg | 40 kg | 100 kg | 40 kg | 100 kg | 40 kg | 100 kg |
Maximum carrying capacity | 60 kg | 150 kg | 60 kg | 150 kg | 60 kg | 150 kg | 60 kg | 150 kg |
Minimum sheet thickness | 0.7 mm | 0.7 mm | 0.7 mm | 0.7 mm | 0.7 mm | 0.7 mm | 0.7 mm | 0.7 mm |
Path length | 8 m - 16 m | 8 m - 16 m | 8 m - 16 m | 8 m - 16 m | 8 m - 16 m | 8 m - 16 m | 8 m - 16 m | 8 m - 16 m |
Max. sheet stack | 700 mm | 700 mm | 700 mm | 700 mm | 700 mm | 700 mm | 700 mm | 700 mm |
Maximum stack height for finished parts | 1000 mm | 1200 mm | 1000 mm | 1200 mm | 1000 mm | 1200 mm | 1000 mm | 1200 mm |
Dimensions and weights | ||||||||
BendMaster weight | 620 kg | 784 kg | 620 kg | 784 kg | 620 kg | 784 kg | 620 kg | 784 kg |
Weight of basic machine | 11800 kg | 11800 kg | 17850 kg | 17850 kg | 19850 kg | 19850 kg | 23400 kg | 23400 kg |
TruBend machine | 3980 mm x 1800 mm x 2835 mm | 3980 mm x 1800 mm x 2835 mm | 4970 mm x 1900 mm x 3000 mm | 4970 mm x 1900 mm x 3000 mm | 5140 mm x 2055 mm x 3200 mm | 5140 mm x 2055 mm x 3200 mm | 5180 mm x 2055 mm x 3200 mm | 5180 mm x 2055 mm x 3200 mm |
Floor track of each 2000 mm element | 310 kg | 310 kg | 310 kg | 310 kg | 310 kg | 310 kg | 310 kg | 310 kg |
The technical data of all product versions as a download.
Speed
You can set up your bending machine automatically for each new program with the automatic ToolMaster tool change system, thereby increasing the machine utilization rate.
The adjustable multigripper, part of the latest generation of the TruBend Cell 5000, makes complex gripper construction a thing of the past. You can create your gripper configurator in just a few minutes in the TRUMPF offline programming system. Using the setup plan, the multigripper can be adapted to the component geometry in just a few steps. You benefit from significantly reduced non-productive times and your personnel is available for activities that actually add value.
The console enables autonomous gripper changes as well as automatic processing of various orders, all without the need for manual intervention.
The conveyor belt removes small parts that cannot be stacked.
The pallet conveyor loads blanks or unloads finished workpieces without interrupting the bending operation.
The small parts package consists of a sheet removal station and gripper. The sheet removal station separates and produces components - and does so parallel to production in a single operation. The pivoting-jaw gripper enables the automated bending of small components. Its linear and rotary axes reduce time-consuming regripping.
The interface for connected material flow uses an automated guided vehicle (AGV) to automatically load and unload the bending cell without a direct storage connection being required. The transport orders are commissioned via the Oseon software solution and can be executed manually or automatically.
Precision
You can achieve consistently precise angles using the tried-and-tested ACB Wireless and ACB Laser angle measuring systems – without any manual intervention.
The sensor system on the 4-axis or 6-axis backgauge accurately positions your components.
Customizable
You can freely select the length of the floor lane. This ensures there is enough space for blanks and finished parts.
With the BendMaster (60) and BendMaster (150), you always have the right automation solution for every range of parts.
Networking
Seamless integration of multiple TRUMPF machines into your own software environment is very easy. We have the right solution for every combination, whether it be integration into Oseon or a connection to monitoring and analysis tools. A connection to third-party software systems is also possible with our interfaces based on the OPC UA standard.
TecZone Bend
Quick & easy: With TecZone Bend you can combine bend programming in the office with shop floor programming at the TruBend bending machine. A program suggestion is automatically created in a few seconds based on 2D and 3D data – including NC program. Save time and create new grippers for the TruBend Cell 5000 easily with the Gripper Designer.
Software
The software portfolio from TRUMPF optimizes your entire production process – from the customer query through to delivery of the finished part. TRUMPF combines the software intelligently with machines and services to create customized Industry 4.0 solutions for your Smart Factory.
You can choose between more than 150 upper and lower tool types for your personal range. You can order tools individually or as a set.
You can achieve consistently precise angles using the tried-and-tested Automatically Controlled Bending angle measuring system – without any manual intervention.
During the processing of galvanized sheets, even after just a few bends, there may be zinc deposits on the die, resulting in cold welding. This causes imprints on the component and imprecision. This can be avoided with the coated LASERdur ZN TRUMPF bending tools. These combine a high level of surface hardness with excellent sliding properties, are corrosion resistant, and do not need to be cleaned.
For specific requirements, TRUMPF will develop your own personal tool solution. To guarantee the quality of your parts, we test the tools in advance with your specific material and create initial sample parts.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.