ScanLine uses light section sensors to measure and compensate for raw material tolerances. Your advantage with this process: the fastest measurement and even more precise finished parts. The fully automatic adjustment of the sensors and the housing ensure robustness and reliability.
Processing tubes - faster than ever before
The TruLaser Tube 5000 fiber takes advantage of the strengths of solid-state lasers in a way that no other machine ever has before. For you as a user, this means short processing times for a large range of possible tubes and profiles. The latest version of the machine is even more convincing: it is more efficient, processes even heavier tubes and cuts through thicker materials thanks to increased laser power. See for yourself!
With RapidCut, the high feed rates of the solid-state laser come into their own even on smaller contours.
Thanks to its open concept, the TruLaser Tube 5000 fiber offers optimum access.
With the clamping system of the TruLaser Tube 5000 fiber, tubes can be manufactured across the entire clamping range without the need for retooling.
The TruDisk solid-state laser and high-quality cutting data produce the best possible results.
The bevel cutting option enables high-quality bevel cuts of up to 45°.
The state-of-the-art sensor system ensures your entire machining process runs smoothly.
Cut out another work step: The TruLaser Tube 5000 fiber taps threads.
The outer circle extension provides more clearance during processing for round and rectangular tubes.
Furniture
More options for designers: the TruLaser Tube 5000 fiber cuts tubes and profiles with great precision. This, in turn, enables the production of products of the highest quality and perceived value.
Shop fitting
For single-piece or series production, laser tube cutting guarantees maximum flexibility for the design of shop furniture.
Agricultural machinery
The TruLaser Tube 5000 fiber can process tubes with thick walls. This is a great advantage for manufacturers of components for agricultural machinery, for example.
Fitness equipment
In manufacturing, the automation solutions of the TruLaser Tube 5000 fiber enable the efficient production of high-quality components such as fitness equipment, where the laser delivers long-term accuracy in tube processing.
Mechanical and apparatus engineering
The possibilities offered by laser tube cutting technology mean that mechanical engineers can replace or optimize sheet metal designs. To do this, designers are finding intelligent ways to combine tube and sheet metal construction techniques.
TruLaser Tube 5000 fiber
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Round tube | |
Maximum outside diameter | 152 mm |
Maximum outside diameter (optional) | 170 mm 1 |
Rectangular profile | |
Maximum side length and outer circle diameter | 152 mm / 170 mm |
Maximum side length and outer circle diameter (optional) | 180 mm / 180 mm 2 |
Maximum raw material length for automatic loading | |
for LoadMaster Tube 6.5 m | 6500 mm |
for LoadMaster Tube 8.0 m | 8000 mm 3 |
Finished part length | |
for unloading unit 3 m | 3000 mm |
for unloading unit 3 m + 1.5 m | 4500 mm 3 |
for unloading unit 6.5 m | 6500 mm 3 |
for unloading unit 6.5 m + 1.5 m | 8000 mm 3 |
Workpiece weight | |
Maximum path weight (standard/optional) | 25 kg/m |
Maximum raw material weight with automatic loading | |
with LoadMaster Tube 6.5 m | 162.5 kg |
with LoadMaster Tube 8.0 m | 200 kg |
Laser-specific data - TruFiber 4001 | |
Maximum laser power | 4000 W |
Maximum material thickness, mild steel | 10 mm / 10 mm |
Maximum material thickness, stainless steel | 6 mm / 6 mm |
Maximum material thickness, aluminum | 6 mm / 6 mm |
Maximum material thickness, copper | 5 mm |
Maximum material thickness, brass | 5 mm |
Laser-specific data - TruFiber 6001 | |
Maximum laser power | 6000 W |
Maximum material thickness, mild steel | 14 mm / 10 mm |
Maximum material thickness, stainless steel | 10 mm / 8 mm |
Maximum material thickness, aluminum | 10 mm / 8 mm |
Maximum material thickness, copper | 5 mm |
Maximum material thickness, brass | 5 mm |
The technical data of all product versions as a download.
Autonomy
With smart profile detection, you can even load profiles with challenging geometries automatically.
SeamLine Tube identifies weld seams or markings in order to align each tube correctly on the machine. As an option, the function can scan the inside of the tube.
Your machine is ahead of the game: sensors detect whether or not a part has been correctly ejected.
Productivity
With RapidCut, the high feed rates of the solid-state laser come into their own even on smaller contours. Particularly on thinner materials this is a huge productivity advantage for your production.
Expand your processing spectrum
You can expand your range of parts with high-quality bevel cuts of up to 45°.
As an option, the TruLaser Tube 5000 fiber integrates a process step by tapping threads. The choice is yours because you can insert up to eight tools for tapping threads in the standardized tool adapter.
Produce with even more flexibility: With the new clamping technology, you have even more freedom in terms of the outer circle of round tubes.
Process reliability and operator support
With the single-cutting-head strategy, you can process multiple material types and thicknesses without changing the cutting head.
Save on cutting gas and increase process reliability: The innovative nozzle with patented nozzle geometry enables you to save an average of 33% on cutting gas used for the high-pressure cutting of wall thicknesses between 1 and 3 mm. The process reliability is also improved by the increased nozzle distance.
The magnetic coupling with bellows protects the cutting head. In the event of a collision, the cutting head deflects, which prevents structural damage. It can then be moved manually into the starting position again. This means that production can be resumed after a short time.
Fast and process reliable – the right way to label parts with a standardized 2D industry code using a laser.
Conveyor tables at an ergonomic height make it easier to unload tubes and profiles. They also serve as a practical material buffer.
Seamless integration of multiple TRUMPF machines into your own software environment is very easy. We have the right solution for every combination, whether it be integration into Oseon or a connection to monitoring and analysis tools. A connection to third-party software systems is also possible with our interfaces based on the OPC UA standard.
With the MobileControl app, you can operate and monitor your machines easily and with flexibility as the app transmits the interface of the standard control panel onto the touch screen of your tablet PC. The app enables you to call up different machine information at different places in the working environment of the machine, such as the tube storage, or to change the program.
Quality
Increase the accuracy of your finished parts with raw material with tolerances: ScanLine checks the tube cross-section and activates offsets faster than a heartbeat.
No more adjustments by hand: the FocusLine control mechanism keeps the focal position of the laser constant and automatically adapts it to the material.
PierceLine controls and monitors the piercing process. The piercing process is ended as soon as the material is completely cut through. This leads to more accurate results and shorter processing times.
The Spatter Guard spares you the trouble of rework by preventing slag splatter from sticking to the inside of the tube. To do this, it applies a release agent parallel to production – without any manual setup effort.
Programming Tube
The Programming Tube programming system creates NC programs within seconds. The clearly designed user interface makes orientation easier. Design aids for connections are already included in the program.
Software
The software portfolio from TRUMPF optimizes your entire production process – from the customer query through to delivery of the finished part. TRUMPF combines the software intelligently with machines and services to create customized Industry 4.0 solutions for your Smart Factory.
Loading
With the LoadMaster Tube loading unit you can minimize your setup times. The practical bundle space automatically provides the unprocessed material. It is also possible to set up the LoadMaster at the front of the machine. This enables you to adapt the layout of the machine perfectly to your material flow.
Tube storage system with a storage connection
The loading automation enables you to link TruLaser Tube machines to a tube storage system. Enabling you to load the laser tube-cutting machine fully automatically and unattended. How does it work? A tilt-and-lift station takes the cartridge with the raw material from the store and transfers it to the conveyor unit. It is directly connected to the LoadMaster Tube.
Unloading and sorting
The unloading automation interface with longitudinal conveyor belt is used for the automated unloading of finished parts on TruLaser Tube machines. It is a mechanical and digital interface and includes the longitudinal conveyor belt. The integrator automation can flexibly be connected to the conveyor belt as required.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.
Footnotes-
Round tubes with a diameter of 152 mm to 170 mm can only be manually loaded.
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Rectangular profiles with a side length of >152.4 mm can only be manually loaded
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Value for extended versions (option)
Increased security thanks to seamless support of the entire process chain
A fully automated tube processing chain helps you to tackle any skill shortages, reduce your costs, and develop new business opportunities. From laser tube cutting and tube bending to 3D laser cutting. We will support you with setting up your production solution!