The multimode fiber lasers of the TruFiber S Series provide you with flexible beam shaping with two outputs and low-spatter laser welding thanks to BrightLine Weld technology. Active Power Control also guarantees maximum performance stability. Whether our TruControl control software, optics or services, with TRUMPF you always get the total package, tailor-made for you.
The robust TruFiber S withstands interference and external stresses. The integrated laser power control measures and regulates the laser power in real time to ±1% accuracy.
A dehumidification unit available as a protective mechanism for operation in tropical regions. Further mechanisms protect the laser from back-reflections.
BrightLine Weld enables spatter-free laser welding. The result is high-quality welding seams showing neither seam collapse nor end scratches and able to meet high strength requirements.
With BrightLine Weld, productivity increases with significantly higher feed rates. Benefit from low rejects and low machine downtimes.
The TruFiber S can be equipped with up to two laser outputs. Beam guidance is integrated into the compact laser housing. The use of several laser outputs optimizes the utilization of the lasers.
With TRUMPF, the laser, control, beam delivery, processing optics and sensor system are optimally adapted to one another. The TruFiber S offers you perfect solution packages with PFO scanner optics and other components.
Machine and system engineers are responsible for the operator safety of the laser systems. The TruFiber S provides the highest safety level, Performance Level e.
The individual cells are connected to modules or packs by busbar welding (busbar = live rails).
The multimode fiber lasers seal the prismatic battery housing fitted with the electrode pack – without pores, cracks or unwanted seam buckling.
The multimode fiber lasers are used in highly integrated and scalable copper welding processes and play a crucial role in the quality of the contacts in electric motors.
The TruFiber S cuts an array of sheet thicknesses and material types – even highly reflective non-ferrous metals. The edges are smooth and burr-free.
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TruFiber 3000 S
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TruFiber 4000 S
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TruFiber 5000 S
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TruFiber 6000 S
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| Laser parameters | ||||
| Laser Power | 3000 W 1 | 4000 W 1 | 5000 W 1 | 6000 W 1 |
| Typical power constancy at rated power over 8 hours at constant ambient temperature | ± 0.5 % | ± 0.5 % | ± 0.5 % | ± 0.5 % |
| Maximum power constancy at rated power over 8 hours at constant ambient temperature | ± 1 % | ± 1 % | ± 1 % | ± 1 % |
| Continuously adjustable power range | 60 W - 3000 W with active power regulation | 80 W - 4000 W with active power regulation | 100 W - 5000 W with active power regulation | 120 W - 6000 W with active power regulation |
| Beam quality | 2 mm▪mrad | 2 mm▪mrad | 2 mm▪mrad | 2 mm▪mrad |
| Wavelength | 1071 nm | 1071 nm | 1071 nm | 1071 nm |
| Diameter of laser light cable | ≥ 50 μm | ≥ 50 μm | ≥ 50 μm | ≥ 50 μm |
| Structural design | ||||
| Width | 600 mm | 600 mm | 600 mm | 600 mm |
| Height | 1280 mm | 1280 mm | 1280 mm | 1280 mm |
| Depth | 980 mm | 980 mm | 980 mm | 980 mm |
| Maximum number of laser light cables | 2 | 2 | 2 | 2 |
| Installation | ||||
| Ambient temperature | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C |
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TruFiber 3000 S
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TruFiber 4000 S
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TruFiber 5000 S
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TruFiber 6000 S
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|---|---|---|---|---|
| Laser parameters | ||||
| Laser Power | 3000 W 1 | 4000 W 1 | 5000 W 1 | 6000 W 1 |
| Typical power constancy at rated power over 8 hours at constant ambient temperature | ± 0.5 % | ± 0.5 % | ± 0.5 % | ± 0.5 % |
| Maximum power constancy at rated power over 8 hours at constant ambient temperature | ± 1 % | ± 1 % | ± 1 % | ± 1 % |
| Continuously adjustable power range | 60 W - 3000 W with active power regulation | 80 W - 4000 W with active power regulation | 100 W - 5000 W with active power regulation | 120 W - 6000 W with active power regulation |
| Beam quality | 2 mm▪mrad | 2 mm▪mrad | 2 mm▪mrad | 2 mm▪mrad |
| Wavelength | 1071 nm | 1071 nm | 1071 nm | 1071 nm |
| Diameter of laser light cable | ≥ 50 μm | ≥ 50 μm | ≥ 50 μm | ≥ 50 μm |
| Structural design | ||||
| Width | 600 mm | 600 mm | 600 mm | 600 mm |
| Height | 1280 mm | 1280 mm | 1280 mm | 1280 mm |
| Depth | 980 mm | 980 mm | 980 mm | 980 mm |
| Maximum number of laser light cables | 2 | 2 | 2 | 2 |
| Installation | ||||
| Ambient temperature | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C |
The technical data of all product versions as a download.
TruControl is the control software for your TRUMPF solid-state laser – for quick and simple operation. You can program pulse shapes individually to match the application. The laser power is controlled in real time to ensure maximum reproducibility of your process results. In order to retrace important quality data of your produced parts even years later, the optional DataStore software module records all data relevant to quality.
If external controls are present, TruControl will communicate with them via standard interfaces. Inputs are made via the touchscreen of the operating panel or via a panel PC. You can integrate your laser into the network via Ethernet and connect multiple PCs.
There are many different options for the beam guidance that will enable you to create a flexible plan with your laser. Easily connect optical laser cables to different work stations. In doing so, you can select the number of fiber outlets (up to two). The laser power can be quickly switched between the outlets. To minimize utilization, several work stations can be operated with just one laser.
Benefit from virtually spatter-free laser welding and top welding seam quality with the BrightLine Weld option. You have the choice – increase your productivity considerably due to significantly increased feed rates, or reduce your energy costs by up to 40%. In this way, you can lower your machine downtimes and your operating costs since post-processing is reduced.
Interfaces are key for the integration of a TruFiber laser into your machine or production line. The solid-state lasers from TRUMPF offer interfaces to all common fieldbus systems. Also available: real-time interface, parallel digital I/O, interface for process sensor systems, OPC UA software interface, analog input board, interface for intelligent TRUMPF optics (CFO, PFO).
Intelligent optics can be synchronized with your laser via a dedicated interface. For example, CFO focusing optics or PFO scanner optics can be used optimally for your purposes. You can easily program the processing optics via the laser control system. You do not need any additional PCs or control systems.
In the event of an error, TRUMPF service experts will remotely access your laser via a secure remote connection. In many cases the fault can be remedied directly in this way, or the configuration of the laser can be modified in a way that permits you to continue manufacturing until the spare part arrives. This enables maximum availability for you and significantly reduces your service costs.
With the laser network, you can network one or more lasers with up to six work stations in each case. In the process, your laser either splits its power to multiple stations, or it supplies them by taking turns with full power. This will enable you to combine different applications, such as welding and cutting.
AdjustLine enables the easy adjustment of the cutting process to different materials. This allows you to increase process reliability, especially when cutting difficult materials, and benefit from fewer rejects and lower material costs. The operator can switch AdjustLine on or off at any time.
The TRUMPF sensor systems mean that your production will always be both efficient and cost-effective. The sensor products VisionLine, CalibrationLine or integrated pyrometers ensure stable processes by monitoring all the procedures in laser production and make a significant contribution towards your process reliability. Processing continues unimpeded during the measurement – no interruptions are required, saving you valuable production time.
TRUMPF VisionLine image processing detects features on the components and ensures that welding is always in the correct location.
The TRUMPF CalibrationLine tool checks and corrects the focal position and laser power on the workpiece at regular, individually definable intervals.
The sensor system detects the joint gap and controls the welding position during the welding process.
TRUMPF offers you all the components you need for beam guidance from the laser to the workpiece. This also applies for various focusing optics which have proven themselves to be precise and reliable over many years of industrial use. The optics can be easily integrated – both in stand-alone processing stations as well as in complete production lines. The modular structure enables the optics to be continually adapted to the laser types as well as the different processing situations.
Regardless of whether you are welding, cutting, ablating, heat treating, or drilling, you can count on high-quality process results with robust focusing optics from TRUMPF.
The ideal optics for remote processing
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.
Footnotes
