Optimized heat exchanger with bionic structures

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Optimized heat exchanger with bionic structures

General industry TruPrint Stainless steel Additive manufacturing

Development of an efficient medium-sized heat exchanger by Hyperganic. The pressure drop was reduced by 50% compared to a conventional heat exchanger. In addition, the internal bionic structures lead to optimal heat exchange.

Bionically optimized heat exchanger

The plastic model provides an insight into the inner bionic structure

50% less pressure loss

Design only possible with additive manufacturing

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Facts & figures about the example part

Material: 316L

Weight: 13.7 kg

Construction duration: 164 h

Number of layers: 6,500

Dimensions: Ø 195 mm x 390 mm

Created by: Hyperganic and TRUMPF

The goal was to minimize the pressure loss while achieving maximum cooling capacity.

Robert Nekic

TRUMPF

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TruPrint 3000

TruPrint 3000 is a universal medium-format machine (LMF / PBF / LPBF) with Industrial Part and Powder Management. This mean you benefit from even more flexibility, quality and productivity for your additive series production – now also with the full-field multilaser option with two 500 watt lasers from TRUMPF. Productivity is almost doubled, independent of the component geometry, and the part costs are significantly decreased.

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