3D laser welding
Are you looking for a compact, efficient and ergonomic 3D laser welding system for processing small assemblies such as sensors, rotationally symmetrical components and medical devices? The TruLaser Station 7000 is a compact and fully equipped, low-investment 3D laser welding system in the TRUMPF portfolio. The broad range of applications is possible with the higher laser power. The large work area for integrating fixtures and processing larger components in a small installation area is possible. An optional rotary table enables large quantities to be processed more productively than with comparable products.
With the rotary table of the TruLaser Station 7000, you are perfectly equipped for highly productive series processing.
Benefit from maximum process reliability with fully integrated image processing.
With the optimized axis kinematics, larger assemblies can be processed in a small installation area.
Flexible weld seam geometries and high welding depths are easy to achieve with the powerful lasers.
Precision is of utmost importance in medical technology. With the TruLaser Station 7000, you get high-quality, reproducible weld seams without post-processing.
The TruDisk lasers with green wavelength can also weld thin materials with no impact on the base. With this, copper tracks on substrates can be contacted using ribbons or wires, without damaging the underlying ceramic.
Heat conduction welding enables quick and easy joining of thin-walled components and visible edges can be produced without post-processing. This results in an overall faster production process.
Series production of micromotors and sophisticated electronic components requiring maximum quality can be produced on the TruLaser Station 7000.
Precision is of utmost importance in medical technology. With the TruLaser Station 7000, you get high-quality, reproducible weld seams without post-processing, which is ideal for manufacturing with bronchoscope.
Maximum process reliability thanks to VisionLine Detect and the QDS interface for exporting machine and process data.
|
TruLaser Station 7000
|
|
|---|---|
| Axis travel range | |
| Maximum number of axes | 5 |
| X axis travel range | 650 mm |
| Y axis travel range | 350 mm |
| Z axis travel range | 500 mm |
| B axis travel range | ± 120 ° |
| C axis travel range | n x 360 ° |
| Maximum axis speeds | |
| Maximum axis speed, axially parallel in X | 6 m/min |
| Maximum axis speed, axially parallel in Y | 6 m/min |
| Maximum axis speed, axially parallel in Z | 6 m/min |
| Maximum axis speed, simultaneous | 10 m/min |
| Positioning accuracy | |
| Positioning accuracy of linear axes (X, Y, Z) | 0.08 mm |
| Repeatability | |
| Repeatability of linear axes | 0.03 mm |
| Laser | |
| Maximum laser power | 2000 W 1 |
| Available lasers | TruDiode, TruDisk, TruFiber, TruMicro, TruPulse 2 |
The technical data of all product versions as a download.
Smart Teach is an application for your PFO, programmable focusing optics. It makes it easier to create and set up laser welding programs. The digital camera transmits the live image to the app. This enables convenient teaching directly at the component. If you want to create and teach in geometries, you can do this by way of intuitive gesture operation on a tablet PC.
The TruTops PFO offline software enables you to conveniently program your 2D and 3D laser processes: Simply create the desired paths, edges, or surfaces in the editor. Alternatively, you can load existing workpieces from CAD programs and program processing operations based on these.
Depending on the application you can choose from a wide range of solid-state lasers and select the perfect one for your needs. The TruLaser Station 7000 can be used with all fiber-guided TRUMPF solid-state lasers with laser powers of up to 2000 W.
Numerous options make working with the TruLaser Station 7000 not only easier, but also noticeably quicker and therefore more productive due to reduced non-productive times.
BrightLine Weld enables virtually spatter-free laser welding. At the same time, productivity is increased and higher feed rates are achieved while maintaining the same level of seam quality. The technology can also be used to optimize energy efficiency. Lower laser power is required to achieve the same welding depth.
At regular, individually set intervals, the TRUMPF CalibrationLine tool checks whether the laser power on the workpiece actually meets your specifications. This ensures consistent process conditions. You can rely on constant and reproducible welding results.
Automation is easy with the TruLaser Station 7000. The 2-station rotary table enables simultaneous manufacturing and set up. This is particularly recommended for high quantities. It is possible to load and unload your parts with a robot.
The intuitively operated image processing system VisionLine automatically detects geometric features on the component, such as joint gaps or edges. It corrects the NC processing program as required. This provides you with maximized process reliability, increased quality for your components, and savings in terms of time and costs.
The diverse modular optics kit, which has stood the test of time, harmonizes perfectly with the TruLaser Station 7000 with the compact design.
Regardless of whether you are welding, cutting, ablating, heat treating, or drilling, you can count on high-quality process results with robust focusing optics from TRUMPF.
The ideal optics for remote processing
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.
Footnotes
