Gain a clear competitive advantage and automate time-consuming and costly processes - simple, reliable and certainly innovative. No programming. From complex part geometries to sheet thicknesses of 25 mm: our all-in-one sorting solution masters even the broadest spectrum of parts. Benefit from increased machine utilization rates, reduced operator involvement and overall lower part costs, even for small batch sizes. The SortLine, SortMaster Station and SortMaster Vision product line - a unique solution on the market. It enables smooth production without tilted parts and collisions and ensures a considerable reduction in working time even during manual sorting. Automated, reliable sorting is your introduction to the unattended shift.
An integrated approach to cutting, separating and sorting
SortMaster Station: Goodbye scrap skeleton, hello efficiency
The SortMaster Station separates all parts from the scrap skeleton. This makes time-consuming and unergonomic manual separation a thing of the past. SortLine cutting optimization is used before the actual separation. This includes strategies that prevent parts from tipping and optimize the cutting of punching slugs and waste. This prevents collisions and damage to parts as far as possible. The SortMaster Station separates parts fully automatically and reliably, regardless of their geometry. The previously unergonomic and dangerous handling of scrap skeletons is now automated. The separated parts are made available at one sorting station. This reduces travel distances, gives an overview, prevents errors and makes it easier to grip the parts. Meaning you save 50% of sorting time.
Parts are safely and automatically separated from the scrap skeleton, regardless of their shape and size.
Decoupling sorting from the laser cutting machine increases machine utilization.
Avoids unergonomic and dangerous manual handling of scrap skeletons.
Reduces manual sorting time by more than 50%, which significantly reduces employee workload.
SortMaster Station
SortMaster Vision: Sorting without programming
SortMaster Vision's optical image recognition captures all separated parts and compares them with the machine's cutting order with the help of AI. Strategies for sorting and gripping the parts are developed independently. It does not matter if they have slipped or possibly overlapped after separation. This eliminates the need for time-consuming programming. A time-saver, especially for small quantities or a flexible range of parts. Sorting onto pallets is carried out according to defined sorting criteria, such as subsequent processes. This increases the overall productivity of your production during the day and with unattended shifts at night. SortMaster Vision is a unique solution on the market that is also individually scalable depending on performance and load capacity. SortMaster Vision increases your process reliability and flexibility in the parts spectrum. Your next step towards the autonomous factory.
Detects and records the position of a part and sorts without programming.
Problems that arise when removing parts from the scrap skeleton are a thing of the past.
Filing and sorting according to defined criteria, fully automated - even at night.
Parallelization of processes, tight stack formation and palletization by subsequent process.
SortMaster Vision
An integrated approach to cutting, separating and sorting.
Do you have questions or want to find out more? Or is this solution exactly what you are looking for? Then don't hesitate to contact us!
The entire system
1. Optimized laser cutting
SortLine prevents parts from tipping and tilting and optimizes the cutting of punching slugs and scrap. This means the sheets are optimally prepared for separating and sorting.
2. Laser cutting with the best quality
The TruLaser 5030 fiber is a productive machine. Many assistance systems and intelligent functions ensure perfect results from the very first part.
3. A new approach to separating
The SortMaster Station separates all parts from the scrap skeleton. Unergonomic and time-consuming separation is a thing of the past. The scrap skeleton is dropped under the SortMaster station.
4. Fast manual sorting
The parts can be gripped more easily and the machine operators gain a quicker overview thanks to the provision of the parts without scrap skeletons.
5. Sorting on autopilot
SortMaster Vision recognizes, detects and sorts parts up to 25 mm automatically, without programming. It reacts to the position of the parts in real time.
6. Go with the flow
Parts are sorted according to the production plan or individually defined criteria. This means that the production solution is optimally integrated into the material flow.
