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TRUMPF focusing optics in one image
TRUMPF focusing optics in one image
Processing optics

Focusing optics

The right optics for your application

The right optics for your application

Regardless of whether you are welding, cutting, ablating, heat treating, or drilling, you can count on high-quality process results with robust focusing optics from TRUMPF. The optics can be used flexibly with the TRUMPF solid-state lasers and optimally adapted to the lasers. Through the modular toolkit from TRUMPF, the fixed optics can be adapted individually to your requirements.

Reliable for everyday industrial processes

TRUMPF focusing optics will impress you with their long service life and reliability.

Modular toolkit

A large number of options guarantees you the right solution for any task.

Simple integration

Various optic designs ensure system-specific adaptation to the work situation and environment.

High seam quality

The sophisticated technology means that customized seams can be created with an excellent seam quality.

User-friendly

Important work parameters can be set simply and specifically for the application.

Laser-welded transmission parts and clutch components

Transmission components

The optics help you focus the laser beam precisely on the weld. The simultaneously supplied shielding gas ensures an even higher quality welding result and thereby reduces time-consuming reworking of the weld seam.

Laser-welded dual clutch unit

Dual clutch unit

TRUMPF processing optics deliver the best performance in 24/7 operation, resulting in consistent quality welds long term.

Overlap welding of a center differential

Center differential

Precisely focusing the laser light is especially important when welding a butt joint or overlapping joint. TRUMPF focusing optics bring their strengths to bear in this field, and can be used, for example, to weld a center differential with an overlapping joint of outstanding quality.

Robotic welding with TRUMPF focusing optics

Robotic welding

With the combination of TRUMPF focusing optics, such as motorized focusing optics, and a robot, you can substantially increase the size of the work area of your optics and use their excellent focusing properties.

Laser metal deposition with TRUMPF focusing optics

Laser metal deposition

Generative laser metal deposition with TRUMPF focusing optics.

TruDisk Pulse, laser welded bonding of two direct copper bonds

Copper welding

You can also process copper using TRUMPF focusing optics. This means you can weld contacts on printed circuit boards, for example.

Laser parameters            
Wavelength - - - - - -
Power up to 150 W (cw) up to 4000 W (cw) up to 8000 W (cw) up to 8000 W (cw) from 16000 W (cw) up to 8000 W (cw)
Numerical aperture typ. 0.11 / max. 0.12 typ. 0.11 / max. 0.12 typ. 0.11 / max. 0.12 typ. 0.11 / max. 0.12 typ. 0.11 / max. 0.12 typ. 0.11 / max. 0.12
Laser light cable type LLK-A LLK-Q, LLK-D, LLK-B, LLK-A, PIPA-Q LLK-D, LLK-B, LLK-A, PIPA-Q LLK-D, LLK-X, LLK-B LLK-D LLK-D, LLK-B
Optics configuration 2            
Collimation 90 mm 35 / 80 / 100 mm 35 / 100 / 125 / 150 / 200 mm 150 / 175 / 200 mm - 200 mm
Focal length 48 / 60 / 90 / 135 mm 70 / 100 / 140 / 200 / 300 mm 150 / 200 / 250 / 300 mm 200 / 300 / 400 / 600 mm 600 mm 100 / 150 / 200 / 300 / 400 / 600 mm
Structural design            
Dimensions (W x H x D) 25 mm x 198 mm x 25 mm (configuration example) 166 mm x 313 mm x 62 mm (configuration example with camera monitoring and crossjet) 128 mm x 407 mm x 100 mm (configuration example with camera monitoring and crossjet) 172 mm x 510 mm x 78 mm (configuration example with camera monitoring and crossjet) 123 mm x 446 mm x 176 mm (configuration example with camera monitoring and crossjet) 163 mm x 519 mm x 114 mm (configuration example with camera monitoring and crossjet)
Weight 0.3 kg (configuration example) 2.5 kg (configuration example with camera monitoring and crossjet) 3.5 kg (configuration example with camera monitoring and crossjet) 6 kg (configuration example with camera monitoring and crossjet) 6.5 kg (configuration example with camera monitoring and crossjet) 8.5 kg (configuration example with camera monitoring and crossjet)
Compatibility            
Available lasers TruPulse TruDiode, TruDisk, TruFiber, TruPulse TruDiode, TruDisk, TruFiber, TruPulse TruDisk, TruPulse, TruFiber Multi Mode TruDisk TruDiode, TruDisk, TruPulse
Available sensor system - - VisionLine, CalibrationLine Power VisionLine Cam/Basic/Detect/Project, CalibrationLine Power - VisionLine, CalibrationLine Power
Options            
Available options 90° version, bifocal module, camera monitoring, sensor interface, 15 g version 90° version, crossjet, shielding gas supply, bifocal module, camera monitoring, sensor interface, lighting, cartridge module, 15 g version 90° version, crossjet, MVE nozzle, shielding gas supply, bifocal module, camera monitoring, sensor interface, lighting, cartridge module 0°, 90° und 2x90° Version, Crossjet, MDE-Düse, Schutzgasversorgung, Sensoraufnahme, Koaxialbeleuchtung, Seitliche Beleuchtung, Bifokalmodul und Multifokuselement, Einstellbarer Linienlaser, Schutzglasverschmutzungsüberwachung, LLK-Streulicht- und Kühlwassertemperaturüberwachung, Programmierbare Motorische Fokussierung (PMF) Crossjet, camera monitoring, cartridge module, protective glass monitoring unit 90° version, crossjet, MVE nozzle, shielding gas supply, bifocal module, camera monitoring, sensor interface, lighting, cartridge module, protective glass monitoring unit, power measuring cartridge, pilot laser, compensation cartridge
BEO D25 focusing optics

BEO D25

BEO D25 are the smallest optics in the range and are best suited for laser welding applications with pulsed lasers. The robust design allows accelerations up to 15g.

Lasers: TruPulse
Laser power: max. 200 W

BEO D35 focusing optics for welding with solid-state lasers

BEO D35

BEO D35 focusing optics are used for welding and cutting with pulsed or CW solid-state lasers (fiber and disk lasers) up to the kilowatt range.

Lasers: TruDisk, TruPulse, TruFiber
Laser power: max. 4 kW

BEO D50 processing optics

BEO D50

With the new BEO D50 processing optics, TRUMPF has developed robust and compact optics which can be used up to a power of 8 kW. The crossjet function has been optimized and expanded to include new functions such as monitoring for gas, water flow, and temperature.

Lasers: TruDisk, TruPulse, TruFiber, TruDiode
Laser power: max. 8 kW

BEO D70 focusing optics with observation camera, crossjet, and aerator nozzle

BEO D70

The robust, second generation BEO D70 focusing optics show their strengths during laser welding involving large working distances and small focal diameters. Gas-tight weld seams are possible thanks to the additional optional multifocus element for the optics. The smart monitoring functions further increase the safety and process stability.

Laser: TruDisk, TruFiber Multimode, TruPulse
Laser power: max. 24kW

BEO D70 swivel optics

The swivel optics consist of the focusing optics BEO D70 and the swivel module. The swivel optics are OEM-compatible thanks to a customer-provided, connectable drive and linking of the swivel module with your machine system. Depending on the design of the focusing optics, the swivel optics can be used for welding for 2D and 3D processing.

Lasers: TruDisk (1030nm), TruFiber, TruDiode, TruPulse
Laser power: up to 8 kW

TRUMPF CFO focusing optics for laser applications in sheet metal processing

CFO

With the controlled focusing optics of the CFO line, parameters which are relevant to the process, such as water temperature and shielding gas flow, are recorded at all points during processing. Complete with protective glass monitoring, these processing optics are particularly suitable for automated processes. There are numerous options available, for example: Crossjet, MVE nozzle (metal vapor effect), shielding gas supply, protective glass monitoring unit, power measuring cartridge or compensation cartridge.

Lasers: TruDisk, TruDiode, TruFiber, TruPulse
Laser power: max. 8 kW

RFO high-performance mirror optics

RFO

The RFO high-performance mirror optics are optics for the lowest thermal shifts. They allow for consistent, reproducible application results, even with a high laser power.

Laser: TruDisk
Laser power: up to 16 kW

BEO ring optics

The focusing optics for simultaneous welding of plastics with ring focus is optimally suited for highly productive systems. The ring diameter is calculated by means of an assembly in the BEO modular system, in a customer-specific manner. This allows radial or axial weld seams to be achieved without moving the component or the laser beam.

Lasers: TruDiode
Laser power: < 1 kW

In addition to a range of processing optics, TRUMPF also offers you the right machines and beam sources. This allows you to find exactly the right combination for your application and requirements – all from a single source. When it comes to beam sources, TRUMPF offers all relevant lasers for the industry. You can rely on our experts, trust us to always have the best solution in mind for your production tasks, and know that we will advise you independently of any preferred technologies.

You can adapt your focusing optics to any job using the large number of options. You can also receive special optics for laser metal deposition with powder feed, or for linear laser spots.

BEO D70 multifocus optics
Multifocus option for BEO D70

The multifocus option for BEO D70 optics in combination with BrightLine Weld provides the innovative solution for media-tight weld seams. The laser beam is divided into four individual beam points on the workpiece. The result is a robust and stable welding process with improved weld quality thanks to fewer pores, spatter and crack formation. At the same time, you can make use of greater welding depth.

Laser: TruDisk
Laser power: up to 16 kW

Programmable motor focusing
Programmable motor focusing

The motor positioning of the collimator lens means that the focus point can be conveniently set in the Z direction. Modifications can be entered either directly by way of the laser control system TruControl or by way of an external machine control. Applications for which the focal position must be frequently changed can therefore be performed without additional effort.

Schutzglas- und Leistungsmesskassette
CCD camera

The CCD camera monitors the process at the processing point, and enables convenient setup of the laser process. It is the basis for process monitoring.

Focusing optics with Crossjet
Crossjet

Crossjet is a compressed air flow that runs orthogonally to the laser beam. It diverts contamination and spatter, extending the protective glass service life. The optics are more robust and the laser process is more reliable.

Focusing optics with Crossjet
MDE nozzle (metal vapor effect nozzle)

To make your welding process more efficient, you can add, in addition to the crossjet, the airflow from the metal vapor effect nozzle (MDE nozzle). The airflow keeps the metal vapor torch that arises while welding constant and therefore the energy brought into the material. This stabilizes the welding depth for precise laser processing. You also reduce your costs through a longer service life for your protective glass.

Shielding gas nozzle
Shielding gas nozzle

For high-quality welding results, a separate nozzle supplies shielding gas. This results in less oxidation of the weld seam. You can choose from various nozzles: aerator nozzle or linear nozzle.

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

Footnotes
  • Other wavelengths are available on request.
  • Other optics configurations are available on request.

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Sensor system

As a complete system provider, TRUMPF also supplies process sensor systems. The continuous process monitoring increases quality and enables you to control your process accurately and reliably.

Sectors, TRUMPF SE + Co. KG
Industry solutions

For numerous industries, TRUMPF has tailored solutions and specialists with precise knowledge of the specific requirements and applications.

Image of the technology inside the TRUMPF disk laser
Lasers

Whether it's cutting, welding, marking, or processing surfaces: with TRUMPF, you benefit from the flexibility, versatility, and cost-efficiency provided by lasers.

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