Regardless of whether you would like to implement changes to your existing sheet metal processing, plan a new hall or develop a completely new production facility – we are the experienced co-pilot at your side from the initial idea through to implementation. In Smart Factory Consulting, we deal with factory planning for sheet metal processing on a daily basis. With this unique combination of technology selection and factory planning, you can optimize your entire production process. Navigate your way with an experienced co-pilot who brings both time and expertise for implementing change.
Are you experiencing slow growth due to a shortage of machines or resources, like having the handbrake on? Are you having to turn down orders or pass them on to your competitors? Guide your production towards growth with a partner who has a strong affinity for sheet metal. We start with a potential analysis and demonstrate how to accelerate your production to full throttle. Following that, we design the machinery, layout and resource allocation to ensure your sustainable long-term growth.
Are you eager to take off, but a shortage of staff is impeding your growth? Are you experiencing the loss of manpower and valuable expertise due to staff turnover and retirements? We help you to identify process optimization, digitalization and automation solutions to provide resilience. This enables you to maximize your production output with your current team.
You may know your company's factory floor inside out, but planning a new factory isn't an everyday task. As Smart Factory Consultants, we possess a deep understanding of all relevant factors and practical procedures based on our experience from numerous projects. Benefit from our many years of experience and expertise to ensure the success of your factory planning from the outset.
Are your parts better suited to punching than laser cutting? Is it worth having unoccupied shifts on autopilot? How can you increase output with the same number of employees? What do you use for most cost-effective production? To provide practical solutions, we analyze your parts portfolio and determine the most suitable machines and degree of automation for your needs. We examine your production facility and do not limit ourselves to "blue" technologies.
What would your ideal production system look like? For one thing, it needs to have the right systems and automations. On the flip side, the right manufacturing strategies and principles are also crucial. We assist you in accordance with lean principles, addressing all aspects throughout the project to create a unified production system where people, equipment and automation work together seamlessly to reach turbocharger-level efficiency.
To begin, we analyze the material routing within your operations. We use this analysis to develop an optimal material flow plan and design the ideal layout for your machinery and stores. We plan the complete interior of your new production hall (greenfield) as well as your existing production facilities (brownfield). This is the best way to create a well-defined path toward an optimal manufacturing environment.
With the layout finalized and our investment calculations demonstrating their merit, it's time to move forward with the implementation phase. A well-thought-out step-by-step plan ensures a seamless transition and startup for your newly structured or restructured sheet metal factory, allowing you to operate at full capacity without disruption.
As your co-pilot, we guide you from the initial idea through to implementation of your intelligent sheet metal processing facility.