Punch laser machines

TruMatic 5000

The new SheetMaster creates a highly productive punch laser production cell

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Overview

Applications

Technical data

Equipment

Software

Tools

Automation

The ultra-productive punch laser production cell

The TruMatic 5000 and the new generation of SheetMaster* automates the material flow in your punch laser production operation, from fast loading to unloading, palletization and sorting. With a laser power of 6 kW, the TruMatic 5000 sets new productivity standards on the market, while also excelling in terms of high energy efficiency. Nozzle changers, the pre-separation of metal sheets parallel to production, the integrated axis for enhanced flexibility and a range of individually controllable suction cups collectively enable you to achieve autonomous and efficient production.

Maximum productivity

The TruMatic 5000's powerful 6 kW laser makes your punch laser production ultra-productive.

Fully automated

The automated punch laser system is ideal for multi-shift operation.

Scratch-free processing

The descending die enables scratch-free punching and forming processes.

Autonomous production

The ToolMaster changes tools fully automatically in the machine – for maximum process security.

Wide range of materials

In addition to standard materials, the laser can cut a wide variety of non-ferrous metals effectively and reliably.

Efficient and low-energy

The machine's solid-state laser and Delta Drive achieve a high level of efficiency and an excellent energy balance.

The ultra-productive punch laser production cell – see the TruMatic 5000 with new SheetMaster* in action

One cutting head for everything

With the TruMatic 5000, you can process all types of materials and thicknesses with the same cutting head due to the beam guidance. There is no need to change the head, meaning that non-productive times are reduced.

Complete processing of a part on the TruMatic 5000

Complete processing of the part

The perfect interaction between laser, punching and forming tools ensures complete part processing. This means that downstream work steps, such as deburring, are usually omitted.

Automated loading and loading with sorting

The new SheetMaster* enables you to load and unload your parts quickly and reliably. You can also use it to sort and palletize your parts.

Easy tool handling

The ToolMaster is loaded parallel to production – prepared tools are brought into the tool changer without interrupting production and tools are removed for regrinding.

Fully automated

Due to its varied automation components, the TruMatic 5000 can be depended upon to operate with process reliability around the clock.

TruMatic 6000 fiber, honeycomb component

Extended forming options

High quality outer contours and delicate inner contours – with the slim laser head of a TruMatic, you can cut very near to, or even on, formed sections which have already been created. You can integrate these sections quite easily into the process sequence.

Material range

The TruFiber solid-state laser is not sensitive to back reflections. Even highly reflective materials such as copper or brass can be processed without affecting process reliability.

	TruMatic 5000 with new SheetMaster* medium format	TruMatic 5000 with new SheetMaster* large format
Dimensions
Width	17132 mm	18880 mm
Depth	10760 mm	11260 mm
Height	3700 mm	3700 mm
Maximum stroke rate
Punching (E = 1 mm)	800 1/min	690 1/min
Marking	1000 1/min	1000 1/min
Working range
Punching mode, X axis	2500 mm	3000 mm
Punching mode, Y axis	1250 mm	1550 mm
Laser mode, X axis	2500 mm	3000 mm
Laser mode, Y axis	1250 mm	1550 mm
Combined operation, X axis	2535 mm	2535 mm
Combined operation, Y axis	1250 mm	1550 mm
Maximum sheet thickness	6.4 mm	6.4 mm
Maximum workpiece weight	150 kg	230 kg
Maximum punching force	180 kN	180 kN
Tools
MultiTool changing time	0.5 s	0.5 s
Number of tools/clamps	21 pieces / 3 pieces	21 pieces / 3 pieces
Laser-specific data - TruFiber 6001
Maximum laser power	6000 W	6000 W
Maximum sheet thickness, mild steel	8 mm	8 mm
Maximum sheet thickness, stainless steel	8 mm	8 mm
Maximum sheet thickness, aluminium	6 mm	6 mm
Maximum sheet thickness, copper	6 mm	6 mm
Maximum sheet thickness, brass	6 mm	6 mm
Part removal
Maximum part size – fixed punching chute (with moving table)	180 mm x 180 mm	180 mm x 180 mm
Maximum part size, part removal flap, laser	400 mm x 600 mm	400 mm x 600 mm
Loading the SheetMaster
Minimum sheet size	800 mm x 800 mm	800 mm x 800 mm
Maximum sheet size	2500 mm x 1250 mm	3067 mm x 1532 mm
Minimum sheet thickness	0.5 mm	0.5 mm
Maximum sheet thickness	8 mm	6.4 / 8.0 mm ²
Maximum sheet weight	240 kg	240 / 300 kg ²
Unloading the SheetMaster
Minimum part size (punching parts)	140 mm x 120 mm	140 mm x 120 mm
Minimum part size (laser cut parts)	70 mm x 30 mm	70 mm x 30 mm
Max. stack height (unloading platform)	340 mm ¹	340 mm ¹

PDF <1MB

Technical data sheet

The technical data of all product versions as a download.

Whether it's a descending die or a versatile cutting unit, the equipment features are tailored to your punch laser system and offer support in various aspects of daily industrial operations.

Quality

Descending die

The descending die enables scratch-free punching and forming processes. If required, the die can be lowered during positioning so the sheet does not have any contact with the die – for both punching as well as higher forming dies.

Brush tables

For sensitive materials, which must not have any scratches underneath, you can use brush tables combined with the descending die.

Process reliability

Smart load and unload

Smart load and unload supports loading and unloading with process reliability. During loading, a sensor in the clamps detects whether the sheet is optimally aligned. If this is not the case, a correction is made to the sheet. During unloading, a sensor detects if a part has not been discharged safely. The new SheetMaster also performs an inspection prior to part removal. This enables the parts to be removed safely.

Separating station for easy peeling of sheet metals

The SheetMaster's separating station can pre-separate sheets parallel to production. The gripping unit can pick up a separated raw sheet immediately after the last finished part has been sorted out.

Smart punch monitoring

Before the tool change, smart punch monitoring checks whether a hole was actually punched into the sheet. This approach enables the machine to identify potential punch breakages at an early stage, thus preventing rejects, particularly during night-time and weekend shifts.

Digital connection und integration for smart solutions

Seamless integration of many TRUMPF machines into your own software environment is very easy. We have the right solution for every combination, whether it be integration into Oseon or a connection to monitoring and analysis tools. A connection to third-party software systems is also possible with our interfaces based on the OPC UA standard.

Cost-effectiveness

Integrated flattening

Punching sheets causes compression and tensile forces in the workpiece, which in turn can cause sheet deformation. The integrated flattening machine function and the corresponding tool make it possible to even out surface irregularities during the punching process itself.

Universal cutting unit

Your TruMatic is equipped with a reliable universal cutting unit that is compatible with the solid-state laser. This enhances process reliability and streamlines operation. The sturdy design is engineered for everyday industrial applications, rendering it impervious to collisions.

Flexibility

MobileControl app

TRUMPF's MobileControl app enables you to operate and monitor your machines easily and with flexibility as the app transmits the interface of the standard control panel onto the touch screen of your tablet PC. Alongside the static control panel, you therefore have another option for monitoring and controlling your machine.

Productivity

6 kilowatts of laser power

With 6 kW of laser power, the TruFiber laser enables unprecedented levels of productivity. The solid-state laser guarantees a high level of efficiency and an excellent energy balance.

SheetMaster (New Generation)

The new SheetMaster* loads the TruMatic 5000 with raw sheets and performs unloading and sorting of finished parts. The SheetMaster's new flexible gripping unit and individually controllable suction cups make it extremely adept at removing both simple and complex parts. As a result, manual intervention is rarely required.

TruTops Boost

Construct and program your punch laser machines intelligently with TruTops Boost, your all-in-one 3D solution. Numerous automated processes take over time-consuming routine processes. In addition, the shared nesting pool saves time and material. TruTops Boost helps you to keep an overview of all manufacturing orders and to work on an order-driven basis.

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Software

The software portfolio from TRUMPF optimises your entire production process – from the customer query to delivery of the finished part. TRUMPF combines the software intelligently with machines and services to create customised Industry 4.0 solutions for your Smart Factory.

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Roller beading tool

Using the roller technology, you can create straight and curved beads of any length in the sheet. This produces high-quality workpieces without visible forming marks.

Ball deburring tool

Deburr geometries of different sizes directly on the machine. The benefit for you: perfectly deburred workpieces and shorter production times.

Ejector tool for sorting

Remove laser-cut small parts with process reliability and separate finished parts from remaining parts at the same time.

MultiTool

You can increase the productivity of your punching or punch laser machine with a tool adapter for up to ten inserts – in particular for small punching operations.

Descending die

The descending die enables a scratch-free punching and forming operation and prevents the risk of things getting caught.

Punching tools at a glance

TRUMPF offers the world's largest range of punching tools on the market. You will find the perfect solution for every punching and forming application.

The automation of your TruMatic 5000 ensures that you profit from higher machine utilization and increased process reliability in automated multiple-shift operation. The modular concept also offers you flexibility and growth opportunities.

Automated loading and loading with sorting

The SheetMaster (New Generation)* loads, unloads, separates, palletizes and sorts your finished parts quickly and reliably.

Disposal

The GripMaster (New Generation)* provides automated scrap skeleton handling. Scrap skeletons and remainder strips are deposited on the scissor table.

Tool handling

The ToolMaster Linear also provides space for an additional 18, 54 or 90 tools which are automatically positioned in the linear magazine of your machine. This means you can complete even complex orders with numerous tool changes quickly and automatically.

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

Without load carrier
Expected to be possible from 2026 via additional package

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Service & contact

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Telephone +49 7156 3030

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Punch laser machines brochure

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