The TruLaser Tube 5000 fiber takes advantage of the strengths of solid-state lasers in a way that no other machine ever has before. For you as a user, this means short processing times for a large range of possible tubes and profiles. The latest version of the machine is even more convincing: it is more efficient, processes even heavier tubes and cuts through thicker materials thanks to increased laser power. See for yourself!
Thanks to RapidCut, the high feed rates of the solid-state laser come into their own even on smaller contours.
Thanks to its open concept, the TruLaser Tube 5000 fiber offers optimum access.
With the clamping system of the TruLaser Tube 5000 fiber, tubes can be produced across the entire clamping range without the need for retooling.
The TruDisk solid-state laser and high-quality cutting data produce the best possible results.
The bevel cutting option enables high-quality bevel cuts of up to 45°.
The state-of-the-art sensor system ensures the smooth running of your entire machining process.
Cut out another work step: the TruLaser Tube 5000 fiber taps threads.
The outer circle extension provides more clearance during processing for round and rectangular tubes.
More options for designers: the TruLaser Tube 5000 fiber cuts tubes and profiles with great precision. This, in turn, enables the production of products of the highest quality and perceived value.
Regardless of whether for single-unit or series production, the laser tube cutting guarantees maximum flexibility for the design of shop furniture.
The TruLaser Tube 5000 fiber can process tubes with thick walls. This is particularly beneficial for manufacturers of components for agricultural machinery, for example.
The automation solutions of the TruLaser Tube 5000 fiber enable the efficient production of high-quality components such as fitness equipment. The laser guarantees long-lasting precision for tube processing.
The possibilities offered by laser tube cutting technology mean that mechanical engineers can replace or optimise sheet metal designs. To do this, designers are finding intelligent ways to combine tube and sheet metal construction techniques.
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TruLaser Tube 5000 fiber
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| Round tube | |
| Maximum outside diameter | 152 mm |
| Maximum outside diameter (optional) | 170 mm 1 |
| Rectangular profile | |
| Maximum side length and outer circle diameter | 152 mm / 170 mm |
| Maximum side length and outer circle diameter (optional) | 180 mm / 180 mm 2 |
| Maximum raw material length for automatic loading | |
| for LoadMaster Tube 6.5 m | 6500 mm |
| for LoadMaster Tube 8.0 m | 8000 mm 3 |
| Finished part length | |
| for unloading unit 3 m | 3000 mm |
| for unloading unit 3 m + 1.5 m | 4500 mm 3 |
| for unloading unit 6.5 m | 6500 mm 3 |
| for unloading unit 6.5 m + 1.5 m | 8000 mm 3 |
| Workpiece weight | |
| Maximum path weight (standard/optional) | 25 kg/m |
| Maximum raw material weight with automatic loading | |
| with LoadMaster Tube 6.5 m | 162.5 kg |
| with LoadMaster Tube 8.0 m | 200 kg |
| Laser-specific data - TruFiber 4001 | |
| Maximum laser power | 4000 W |
| Max. material thickness, mild steel | 10 mm / 10 mm |
| Max. material thickness, stainless steel | 6 mm / 6 mm |
| Max. material thickness, aluminium | 6 mm / 6 mm |
| Maximum material thickness, copper | 5 mm |
| Maximum material thickness, brass | 5 mm |
| Laser-specific data - TruFiber 6001 | |
| Maximum laser power | 6000 W |
| Max. material thickness, mild steel | 14 mm / 10 mm |
| Max. material thickness, stainless steel | 10 mm / 8 mm |
| Max. material thickness, aluminium | 10 mm / 8 mm |
| Maximum material thickness, copper | 5 mm |
| Maximum material thickness, brass | 5 mm |
The technical data of all product versions as a download.
With smart profile detection, you can load even profiles with challenging geometries automatically.
SeamLine Tube identifies welding seams or markings in order to align each tube correctly on the machine. The function can also optionally scan the inside of the tube.
Your machine is ahead of the game: sensors detect whether or not a part has been correctly removed.
With RapidCut, the high feed rates of the solid-state laser come into their own even on smaller contours. Above all for thinner materials, this is a huge productivity advantage for your production.
You can expand your range of parts with high-quality bevel cuts of up to 45°.
As an option, the TruLaser Tube 5000 fiber integrates a process step by tapping threads. The choice is yours because you can insert up to eight tools for tapping threads in the standardised tool adapter.
Produce with even more flexibility: with the new clamping technology, you have even more freedom in terms of the outer circle of round tubes.
With the one-cutting-head strategy, you can process multiple material types and thicknesses with the laser without changing the cutting head.
Save cutting gas and increase process reliability: The innovative nozzle with patented nozzle geometry enables you to save an average of 33% cutting gas during high-pressure cutting of wall thicknesses from 1 to 3 mm. The increased nozzle spacing also increases process reliability.
The magnetic coupling with bellows protects the cutting head. In the event of a collision, the cutting head deflects, which prevents structural damage. It can then be moved manually into the starting position again. This means that production can be resumed after a short time.
Fast and process reliable – the right way to label parts with a standardised 2D industry code using a laser.
Conveyor tables at an ergonomic height make it easier to unload tubes and profiles. They also serve as a practical material buffer.
Seamless integration of many TRUMPF machines into your own software environment is very easy. We have the right solution for every combination, whether it be integration into Oseon or a connection to monitoring and analysis tools. A connection to third-party software systems is also possible with our interfaces based on the OPC UA standard.
Using the MobileControl app, you can operate and monitor your machines easily and with flexibility as the app transmits the interface of the standard control panel onto the touch screen of your tablet PC. The app enables you to call up different machine information at different places in the working environment of the machine, such as the tube storage, or to change the program.
Enhance the accuracy of your finished parts when using raw materials with tolerances – ScanLine inspects the tube cross-section and activates offsets in next to no time.
No more manual adjustment: the FocusLine control mechanism keeps the focal position of the laser constant and automatically adapts it to the material.
PierceLine controls and monitors the piercing process. The piercing process is ended as soon as the material is completely cut through. This leads to more accurate results and shorter processing times.
The Spatter Guard spares you the trouble of rework by preventing slag splatter from sticking to the inside of the tube. To do this, it applies a release agent parallel to production – without any manual setup effort.
The Programming Tube programming system creates NC programs within seconds. The clearly designed user interface makes orientation easier. Design aids for connections are already included in the program.
The software portfolio from TRUMPF optimises your entire production process – from the customer query to delivery of the finished part. TRUMPF combines the software intelligently with machines and services to create customised Industry 4.0 solutions for your Smart Factory.
Minimise your setup times with the LoadMaster Tube loading unit. The practical bundle space automatically provides the unprocessed material. It is also possible to set up the LoadMaster at the front of the machine. This enables you to adapt the layout of the machine perfectly to your material flow.
With loading automation you can link the TruLaser Tube machines fiber to a tube storage system. This allows you to load the laser tube-cutting machine fully automatically and unattended. How does it work? A tilt-and-lift station takes the cartridge with the raw material from the store and transfers it to the conveyor unit. This is directly connected to the LoadMaster Tube.
The unloading automation interface with longitudinal conveyor belt is an interface for the automated unloading of finished parts on the TruLaser Tube machine. This is a mechanical and digital interface including a longitudinal conveyor belt. You can flexibly connect the automation of an integrator to this interface to suit your requirements.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.
FootnotesA fully automated tube processing chain helps you to counter skills shortages, save money and to tap into new business areas. From laser tube cutting and tube bending to 3D laser cutting. We provide support with setting up your tube processing production system!
