Process chain for tube processing

Giving visions form

Unlimited possibilities. From a single source.

Tubes and profiles allow you to give shape to visions: For example, in vehicle frames, in furniture and lamps, in mechanical and plant engineering. A fully automated tube processing chain helps you to counter skills shortages and save money, and to tap into new business areas. TRUMPF provides all-encompassing solutions to fulfil your every requirement. When do you opt for unlimited possibilities from a single source?

The challenges of tube processing

What would be your ideal process chain for tube processing?

Increased security through seamless support along the entire process chain 

The process chain for tube processing consists of storage, processing and welding. It can be automated precisely to suit your requirements. When fully automated, the process chain comprises up to 7 steps: storage, loading, laser tube cutting, unloading and sorting, tube bending, 3D laser cutting and welding. Our software and service solutions simplify the process. Alternatively, you can partially automate the process steps. The choice is yours – work with us to design the perfect process chain for your needs.  

Overview of the process steps

Storage Automated loading Laser tube cutting Automated unloading and sorting Tube bending 3D laser cutting Welding

1. Storage

The right storage solution for your raw materials and more storage space. The STOPA store and our Oseon production control system allow you to structure your warehouse and reduce search times. 

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2. Automated loading

Load your laser tube-cutting machine fully automatically: the machine requests raw material via an interface and is loaded directly from the storage cassette. 

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3. Laser tube cutting

Customize complex contours and innovative tube designs with an economical, efficient and flexible technology that avoids rework and errors. 

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4. Automated unloading and sorting

Unload and sort automatically via the unloading automation interface with longitudinal conveyor belt. This reduces operator involvement as well as cutting out errors and saving money.

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5. Tube bending

Highly efficient and precise CNC tube bending technology reduces component costs and avoids the need for welding and soldering work. We place our trust in transfluid® as a partner for this work.

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6. 3D laser cutting

A TruLaser Cell system allows you to create complex geometries in bent tubes, both in bending zones and for final trimming.

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7. Welding

Automated arc welding allows you to join components productively and with process reliability. Automated laser welding also saves you time and money.

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What visions are you aiming to achieve?

We provide full support with setting up your production solution for tube processing – arrange a no-obligation consultation now.

Modules for your fully automated production solution for tube processing

We provide the ideal components for each process step from a single source, either fully automated or a combination of automated and manual components. In other words, your solution can range from a single stand-alone machine to a fully automated system – fully customized to suit your requirements. You also have access to the right software and services.

Services key visual
Services

We provide support for you with coordinated solutions and service packages for process optimization. Make optimum use of your TRUMPF products and adapt them to changes – we can do this together to maximise your added value

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Master new challenges

The benefits of a fully automated production solution for tube processing

Reducing the operating effort

When using automated processes, you need fewer qualified specialists.

Seamless automation and interlinking

Reduce the risk of errors and increase productivity and efficiency using automated processes.

Efficient purchasing and production

Reduce cost pressure with strategic purchasing and shorter throughput times.

Smart use of space

Counter a lack of space with vertical storage and optimised space utilization.

"We were seeking a solution that would allow us to produce the complex product quickly, efficiently, and with the highest quality, minimizing the need for manual intervention."

Dominik Jordan
Sales Manager, TecPro Metall GmbH

Our solution partners

Transfluid®

Transfluid® is a manufacturer of tube bending and tube forming machines. The company is also an expert in linking these machines to form automated production cells. In collaboration with TRUMPF, they offer solutions for complete tube processing, from laser tube cutting and tube bending to further processing of the finished tube parts.

Starmatik robot

Starmatik specializes in process automation in metalworking, with a particular focus on robot automation. Starmatik enhances TRUMPF's product portfolio in customer projects requiring automation, innovation and process integration.

STOPA

STOPA is a premium manufacturer of storage systems for sheet metal and long goods. The range encompasses stand-alone applications and integrative automation modules. STOPA supplies equipment including automated storage systems for TRUMPF's smart factory solutions.

What visions are you aiming to achieve?

We provide full support with setting up your production solution for tube processing – arrange a no-obligation consultation now.

Service & contact
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