Bending machines

TruBend Series 8000 (new generation)

The new generation of flexible large-format machine

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Bending machines

TruBend Series 8000 (new generation)

Twice the power – in tandem, two machines bend with double the press force and bending length

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Overview

Applications

Technical data

Equipment

Software

Tools

Automation

The next generation of flexible large-format machine

The new generation of the TruBend Series 8000 bends your large-format parts at high speed and extremely efficiently. It comes with a wide range of extra options and bending aids to simplify the machining of heavy, long and high workpieces. The TruBend Series 8000 is a real asset if you bend small quantities of large parts. This is especially true for the automotive, mechanical engineering and building technology sectors. Bending machines are also powerful and versatile helpers in job shops and for contracted manufacturers.

Large-sized

880 mm installation height, 620 mm throat depth, high press forces

Heavy-duty

The crowning and tool clamps have a load capacity of up to 6,000 kN per metre.

Logical control

The sturdy multi-touch control allows you to operate your bending machine intuitively and correctly.

Sustainable savings

The On-Demand Drive system achieves energy savings of up to 26% while maintaining an exceptionally quiet bending operation.

Exact angles

The angle measuring systems in the ACB family guarantee precise angles right from the first part.

Intuitive operation

Features like support brackets and bending aids make your work more ergonomic, safe and productive.

The new generation of the TruBend Series 8000

Bending precise angles with the TruBend Series 8000

Precise angles from the very first bend

Large-format blanks can be costly, so it is essential to ensure that the first bend is positioned accurately. The new TruBend Series 8000, equipped with ACB Laser, ACB Wireless, OCB (Operator Controlled Bending), and the TCB (Thickness Controlled Bending) software solution, represents a strong combination of established angle measuring systems.

Heavy-duty (HD) options

When bending heavy workpieces, various heavy-duty options are used to counteract the substantial forces involved.

TruBend Series 8000 - sample part with large box height

High nesting, simple unthreading

With an installation height of 880 millimetres, there is also room for workpieces with large nesting heights. Machine operators can bend and unthread the workpieces easily. Another advantage is that all TRUMPF standard tools are compatible without the need for adapters, thanks to the 700-millimeter stroke.

TruBend Series 8000: long, thin sample part

Bending long, thin parts

The TruBend Series 8000 bending machines, with their extensive bending length of 4.40 meters, are well-suited to large, heavy parts and longer, thinner ones.

Save setup time

Station bending is extremely practical. You have the flexibility to use different upper and lower tools side by side, allowing you to process a range of parts and bends without the need for frequent retooling.

Powerhouse

With a press force of up to 600 tonnes per meter, the new generation machines are exceptionally well-suited for bending thick and short sheet metal.

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TruBend 8230 (044)
TruBend 8320 (032)
TruBend 8320 (061)
TruBend 8400 (044)
TruBend 8400 (061)
TruBend 8600 (044)

	TruBend 8230 (044) Compare product	TruBend 8320 (032) Compare product	TruBend 8320 (061) Compare product	TruBend 8400 (044) Compare product	TruBend 8400 (061) Compare product	TruBend 8600 (044) Compare product
Press force	2300 kN	3200 kN	3200 kN	4000 kN	4000 kN	6000 kN
Bending length	4420 mm	3230 mm	6120 mm	4420 mm	6120 mm	4420 mm
Width between columns	3680 mm	2690 mm	5090 mm	3680 mm	5090 mm	3680 mm
Usable open height	880 mm	880 mm	880 mm	880 mm	880 mm	880 mm
Throat depth	620 mm	620 mm	620 mm	620 mm	620 mm	620 mm
User interface	T-8000 S Multi-Touch-Steuerung	T-8000 S Multi-Touch-Steuerung	T-8000 S Multi-Touch-Steuerung	T-8000 S multi-touch control	T-8000 S Multi-Touch-Steuerung	T-8000 S Multi-Touch-Steuerung
Maximum speed Y axis, operation	10 mm/s	10 mm/s	10 mm/s	10 mm/s	10 mm/s	10 mm/s
Dimensions, weights
Length	5320 mm	4200 mm	6100 mm	5400 mm	7103 mm	5458 mm
Width	2830 mm	2830 mm	2830 mm	2830 mm	2830 mm	2830 mm
Height	3970 mm	3970 mm	3970 mm	3970 mm	3970 mm	3970 mm
Weight	25000 kg	26000 kg	40000 kg	34000 kg	45000 kg	45000 kg

Compare products End comparison End comparison	TruBend 8230 (044)	TruBend 8320 (032)	TruBend 8320 (061)	TruBend 8400 (044)	TruBend 8400 (061)	TruBend 8600 (044)
Press force	2300 kN	3200 kN	3200 kN	4000 kN	4000 kN	6000 kN
Bending length	4420 mm	3230 mm	6120 mm	4420 mm	6120 mm	4420 mm
Width between columns	3680 mm	2690 mm	5090 mm	3680 mm	5090 mm	3680 mm
Usable open height	880 mm	880 mm	880 mm	880 mm	880 mm	880 mm
Throat depth	620 mm	620 mm	620 mm	620 mm	620 mm	620 mm
User interface	T-8000 S Multi-Touch-Steuerung	T-8000 S Multi-Touch-Steuerung	T-8000 S Multi-Touch-Steuerung	T-8000 S multi-touch control	T-8000 S Multi-Touch-Steuerung	T-8000 S Multi-Touch-Steuerung
Maximum speed Y axis, operation	10 mm/s	10 mm/s	10 mm/s	10 mm/s	10 mm/s	10 mm/s
Dimensions, weights
Length	5320 mm	4200 mm	6100 mm	5400 mm	7103 mm	5458 mm
Width	2830 mm	2830 mm	2830 mm	2830 mm	2830 mm	2830 mm
Height	3970 mm	3970 mm	3970 mm	3970 mm	3970 mm	3970 mm
Weight	25000 kg	26000 kg	40000 kg	34000 kg	45000 kg	45000 kg

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Technical data sheet

The technical data of all product versions as a download.

A range of functions make bending with the TruBend Series 8000 even safer, easier, more ergonomic and more productive.

Precision and flexibility

ACB Wireless angle measuring system

Sensor disks integrated in the upper tool measure and correct every angle. The user-friendly ACB (Automatically Controlled Bending) wireless system automatically detects the sensor position, facilitating wireless communication between the tool and control.

ACB laser angle measuring system

ACB Laser is an optical system for angle measurement. Without requiring any contact, the laser projects a line onto the sheet, and a camera detects the angle. For this, two measuring units move automatically to the right position.

Backgauges

Up to 6 CNC-controlled backgauge axes position your workpieces accurately and safely. Optionally, they are also available in a particularly robust heavy-duty version.

Crowning

Automatic crowning works precisely down to the last detail. At a distance of 250 millimetres, you can adjust the crowning curve precisely to your bending task as required. The crowning has a load capacity of up to 6,000 kN/m.

Lower tool displacement

The lower tool displacement enables you to perform two bending operations with one tool. Specifically, this means that you can increase your part variety, while cutting setup time and investment costs. In addition, special applications such as folding can also be performed effectively with the lower tool displacement.

Energy efficiency

On-Demand Drive

Selecting the optional On-Demand Drive for the new TruBend Series 8000 results in long-term benefits. The revolution speed of the motor is automatically adapted to the movement of the press beam. This achieves energy savings of up to 26% while maintaining extremely quiet bending.

Material handling

Support brackets

Managing heavy parts becomes more convenient thanks to the infinitely height-adjustable support brackets. The sturdy support brackets can be loaded individually with weights of up to 300 kilograms and come with various support options.

Bending aids

The bending aid with automatic height adjustment provides support to bending personnel, particularly when working with heavy or large-format parts. The heavy-duty version can withstand loads of up to 300 kilograms.

Operator ergonomics

MobileControl & MobileControl Pro

The handy MobileControl and MobileControl Pro operating units are fixed to a communications rail in the press beam along the entire bending length. This allows you to have essential functions within easy reach, without moving around constantly.

Additional monitor

An additional screen on the machine control helps to keen operation simple. It can help you to perform shop floor programming while simultaneously carrying out production tasks. Both processes are paperless, because the screen shows you all the relevant information.

Innovative control

The new control and navigation of the TruBend Series 8000 combines the advantages of modern multi-touch technology with industrial-grade robustness. This enables you to operate your bending machine as intuitively as a tablet or smartphone – and realize almost any application with ease.

Illumination of the work area on the TruBend Series 8000

Perfect illumination with LEDs

Additional LEDs provide optimum illumination of the operating area. At the same time, they prevent heat generation that can be disruptive to the operating personnel.

Tool Indicator with status display

Setup with luminous display – the LED bar in the upper tool clamp clearly indicates the precise locations where the tool stations should be set up. It also provides a visual display of the current machine status and indicates which tool station will be used for the next bend. The illuminated signs reduce unnecessary trips to the control panel.

Bending line laser

The bending line laser allows you to accurately align the parts for bending. For this purpose, the system projects a laser line onto the sheet metal, which serves as a visual aid for the operator during bending. The main benefits of this are reduced rejects and increased productivity. The bending line laser also enables bending on a scribed line, i.e. bending without the support of the backgauge system for extra working space.

TruTops Boost

Program your bending machines intelligently using TruTops Boost, the all-in-one solution for 3D design. Numerous automated processes save you time-consuming routine processes. You also profit from a comprehensive ruleset with the bundled technical expertise of TRUMPF.

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TecZone Bend

Program faster than ever before: with TecZone Bend you can combine bend programming in the office with shop floor programming at the TruBend bending machine. A program suggestion is automatically created in a few seconds based on 2D and 3D data – including NC program.

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Software

The software portfolio from TRUMPF optimises your entire production process – from the customer query to delivery of the finished part. TRUMPF combines the software intelligently with machines and services to create customised Industry 4.0 solutions for your Smart Factory.

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Tool magazine

ToolShuttle, the practical tool magazine, stands directly next to your TruBend Series 8000 machine. During setup, tools are simply slid in and out of the machine, something that is particularly useful for heavy tools, saving time. The ToolShuttle has space for nearly 60 m of tools and ensures everything is organised.

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Standard tools

You can choose between more than 150 upper and lower tool types for your personal range. You can order tools individually or as a set.

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ZN tools

During the processing of galvanised sheets, even after just a few bends, there may be zinc deposits on the die, resulting in cold welding. This can lead to imprints on the component and imprecision. This can be avoided with the TRUMPF LASERdur ZN bending tools. These combine a high level of surface hardness with excellent sliding properties, are corrosion resistant and do not need to be cleaned.

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Special tool

For specific requirements, TRUMPF will develop your own personal tool solutions. To guarantee the quality of your parts, we test the tools in advance with your specific material and create initial sample parts.

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Automation solution with Starmatik

With the robot on a movable transverse rail, the TruBend 8000 can bend sheets up to eight metres in length with a maximum weight of 220 kilograms fully automatically. The configuration is tailored to your needs. If required, you can add a storage connection, centering station, gripper and tool change along with a regripping station and other sheet processing processes, such as joining or thermoforming. The entire solution can be programmed offline.

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

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