The On-Demand Servo Drive not only operates extremely quietly and in an energy efficient way, but at 220 mm/s is also particularly fast.
Productive all-round machine
The TruBend Series 5000 is TRUMPF's most successful bending machine worldwide. Using it, your production will be unrivalled – from programming, to setup, to the actual bending. Innovative features such as the lower tool displacement and the 6-axis backgauge provide you with complete production freedom. The operator's work is made easier thanks to numerous innovations such as the control concept, which is revolutionary in its simplicity and intuitive use, as well as new solutions in the field of ergonomics.
The On-Demand Servo Drive operates quickly, quietly and in an energy-efficient way.
With angle measuring systems from the Automatically Controlled Bending family, even the first part is a success.
Numerous equipment options make production more enjoyable, safer and more productive.
With the Touchpoint TruBend, operation is as easy and intuitive as with a tablet PC.
The automatic tool changer, ToolMaster, takes over all tool setup operations.
The 6-axis backgauge provides you with complete production freedom.
The TruBend Series 5000 also bends complex thin sheet parts with a high level of angular accuracy.
The TruBend Series 5000 also achieves high angular accuracy in thick sheet parts.
The TruBend Series 5000 even bends long profiles in a straight line with a high level of angular accuracy.
The TruBend Series 5000 even bends long profiles in a straight line with a high level of angular accuracy.
TruBend 5085
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TruBend 5085 (S)
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TruBend 5130
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TruBend 5170
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TruBend 5170 (S)
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TruBend 5230
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TruBend 5230 (S)
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TruBend 5320
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Press force | 850 kN | 850 kN | 1300 kN | 1700 kN | 1700 kN | 2300 kN | 2300 kN | 3200 kN |
Bending length | 2210 mm | 2720 mm | 3230 mm | 3230 mm | 4250 mm | 3230 mm | 4250 mm | 4420 mm |
Width between columns | 1750 mm | 2260 mm | 2690 mm | 2690 mm | 3680 mm | 2690 mm | 3680 mm | 3680 mm |
Usable open height | 385 mm | 615 mm | 385 mm | 615 mm | 615 mm | 615 mm | 615 mm | 615 mm |
Usable open height for enlarged version (option) | 615 mm | - | 615 mm | - | - | - | - | - |
Throat depth | 420 mm | 420 mm | 420 mm | 420 mm | 420 mm | 420 mm | 420 mm | 420 mm |
User interface | Touchpoint TruBend | Touchpoint TruBend | Touchpoint TruBend | Touchpoint TruBend | Touchpoint TruBend | Touchpoint TruBend | Touchpoint TruBend | Touchpoint TruBend |
Maximum speed Y axis, operation (option) | 25 mm/s | 25 mm/s | 25 mm/s | 25 mm/s | 25 mm/s | 25 mm/s | 25 mm/s | 25 mm/s |
Dimensions, weights | ||||||||
Length | 3020 mm | 3530 mm | 3980 mm | 3980 mm | 4970 mm | 4150 mm | 5140 mm | 5180 mm |
Width | 1800 mm | 1800 mm | 1900 mm | 1900 mm | 1900 mm | 2055 mm | 2055 mm | 2055 mm |
Height | 2840 mm | 2840 mm | 2840 mm | 3000 mm | 3000 mm | 3000 mm | 3000 mm | 3200 mm |
Weight | 8300 kg | 9100 kg | 11800 kg | 14150 kg | 17850 kg | 17200 kg | 19850 kg | 23400 kg |
TruBend 5085
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TruBend 5085 (S)
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TruBend 5130
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TruBend 5170
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TruBend 5170 (S)
|
TruBend 5230
|
TruBend 5230 (S)
|
TruBend 5320
|
|
---|---|---|---|---|---|---|---|---|
Press force | 850 kN | 850 kN | 1300 kN | 1700 kN | 1700 kN | 2300 kN | 2300 kN | 3200 kN |
Bending length | 2210 mm | 2720 mm | 3230 mm | 3230 mm | 4250 mm | 3230 mm | 4250 mm | 4420 mm |
Width between columns | 1750 mm | 2260 mm | 2690 mm | 2690 mm | 3680 mm | 2690 mm | 3680 mm | 3680 mm |
Usable open height | 385 mm | 615 mm | 385 mm | 615 mm | 615 mm | 615 mm | 615 mm | 615 mm |
Usable open height for enlarged version (option) | 615 mm | - | 615 mm | - | - | - | - | - |
Throat depth | 420 mm | 420 mm | 420 mm | 420 mm | 420 mm | 420 mm | 420 mm | 420 mm |
User interface | Touchpoint TruBend | Touchpoint TruBend | Touchpoint TruBend | Touchpoint TruBend | Touchpoint TruBend | Touchpoint TruBend | Touchpoint TruBend | Touchpoint TruBend |
Maximum speed Y axis, operation (option) | 25 mm/s | 25 mm/s | 25 mm/s | 25 mm/s | 25 mm/s | 25 mm/s | 25 mm/s | 25 mm/s |
Dimensions, weights | ||||||||
Length | 3020 mm | 3530 mm | 3980 mm | 3980 mm | 4970 mm | 4150 mm | 5140 mm | 5180 mm |
Width | 1800 mm | 1800 mm | 1900 mm | 1900 mm | 1900 mm | 2055 mm | 2055 mm | 2055 mm |
Height | 2840 mm | 2840 mm | 2840 mm | 3000 mm | 3000 mm | 3000 mm | 3000 mm | 3200 mm |
Weight | 8300 kg | 9100 kg | 11800 kg | 14150 kg | 17850 kg | 17200 kg | 19850 kg | 23400 kg |
The technical data of all product versions as a download.
Numerous functions make working with the TruBend Series 5000 even safer, easier, more ergonomic and more productive.
Precision
The user-friendly ACB (Automatically Controlled Bending) Wireless measures and corrects angles using the sensor disks which are integrated in the upper tool. The system automatically detects the position of the sensors; the communication between the tool and control is wireless.
With the ACB laser, you use a non-contact, optical system for angle measurement. A laser projects a line onto the sheet and a camera detects the angle. For this, two measuring units are automatically moved to the right position.
The practical bending aid, including automatic height adjustment, provides valuable help for angles up to 30°. It supports you in the bending of heavy or large parts in particular. You have a choice of synthetic, brush or roller supports.
Variations in the sheet thickness are no longer a problem: sensor systems in the machine detect the thickness of the sheet and the plunging depth is automatically adapted to this.
Material handling and energy efficiency
Support brackets with variable height adjustment make component handling easier. The robust support brackets have a high load capacity and are available with different supports.
You are equipped for almost any eventuality with up to 6 CNC-controlled backgauge axes.
The on-demand servo drive supplies your TruBend machine with precisely the amount of energy needed. It only runs during the bending process; otherwise the hydraulic system is stationary and does not use any energy. If the press beam has to overcome a large pressing depth, it supports it with increased working speed. The drive operates economically, quickly and extremely quietly.
Seamless integration of many TRUMPF machines into your own software environment is very easy. We have the right solution for every combination, whether it be integration into Oseon or a connection to monitoring and analysis tools. A connection to third-party software systems is also possible with our interfaces based on the OPC UA standard.
Ergonomics
Extremely practical and easy to use: The TÜV-tested wireless foot switch provides more freedom of movement and eliminates the risk of tripping for the operator as the tried-and-tested wireless connection of the MagicShoe is used here.
Program parallel to production and produce without paper – the additional monitor on the machine control shows you further information in addition to the required screens and drawings for programming and production. This allows you to program and produce at the same time by using shop floor programming, for example.
Simplify the insertion process for the operator and reduce rejects at the same time – the camera-supported solution, Part Indicator, shows the machine operator how they have to insert the bending part on the monitor of the machine control.
TruTops Boost
Program your bending machines intelligently using TruTops Boost, the all-in-one solution for 3D design. Numerous automated processes save you time-consuming routine processes. You also profit from a comprehensive ruleset with the bundled technical expertise of TRUMPF.
TecZone Bend
Program faster than ever before: with TecZone Bend you can combine bend programming in the office with shop floor programming at the TruBend bending machine. A program suggestion is automatically created in a few seconds based on 2D and 3D data – including NC program.
Software
The software portfolio from TRUMPF optimises your entire production process – from the customer query to delivery of the finished part. TRUMPF combines the software intelligently with machines and services to create customised Industry 4.0 solutions for your Smart Factory.
You can choose between more than 150 upper and lower tool types for your personal range. You can order tools individually or as a set.
For tools up to 300 mm long, lightweight tools with a weight saving of more than 30% are equipped with the Safety-Click as standard. This reduces the setup time and relieves the strain on the operator.
During the processing of galvanised sheets, even after just a few bends, there may be zinc deposits on the die, resulting in cold welding. This can lead to imprints on the component and imprecision. This can be avoided with the coated LASERdur ZN TRUMPF bending tools. They combine a high level of surface hardness with excellent sliding properties, are corrosion-resistant and do not require cleaning.
For specific requirements, TRUMPF will develop your own personal tool solution. To guarantee the quality of your parts, we test the tools in advance with your specific material and create initial sample parts.
TRUMPF sensor tools function according to the tried-and-tested Automatically Controlled Bending measuring principle. Measurements are carried out directly in the process zone by sensor disks which are integrated in the tool shape.
ToolMaster
With the ToolMaster automatic tool changer, you can set up the TruBend Series 5000 automatically for each new program. This is a priceless benefit, especially for small lot sizes. You save a lot of time and effort.
TruBend Cell 5000
Easy programming, fast automated bending: The TruBend Cell 5000 is the perfect solution for all those who value productive and flexible automation, for the widest possible range of parts. The quality remains consistently high.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.