Every bend is fully automatic with the innovative rotary part manipulator. It fixes, rotates and positions your sheets in the machine in the correct position. With the new TruBend Center 7020, it moves even closer to the bending line without having to change its grip, saving you cycle time. This makes life easier for the operator, who now only needs to load and unload parts, This maximises bending operation productivity.
Fully automatic panel bending
With the machines of the TruBend Center Series 7000, you can develop arguably the widest range of parts with completely automatic bending technology and maximise productivity when producing complex workpieces. Produce components for an array of industrial purposes and applications, from delicate shrouds up to large-scale trays. The new TruBend Center 7020 offers top productivity with 60% more box height and even faster cycle times. With the rotary part manipulator and automatic part loading and unloading of the TruBend Center 7030, you have a completely automatic, highly productive solution for producing parts with a bending length of up to 3 metres.
The rotary part manipulator secures the blank and rotates it to the required position completely independently.
The 2-axis part manipulator positions the sheet metal and even enables negative bends.
First part, perfect part – thanks to ACB laser
The easiest and fastest offline programming amongst panel benders: TecZone Fold.
Set up the right blank holder tools automatically with the integrated tool changer ToolMaster Bend.
Various gripper systems help to hold the components.
The on-demand servo drive works quickly, quietly and in an energy-efficient way.
Mild steel drawer, sheet thickness 0.6 mm
High repeatability for different bends.
Mild steel housing cover, sheet thickness 3 mm
Maximum accuracy, even in thicker materials.
Stainless steel drawer, sheet thickness 1 mm
Radius bending with double sheet.
Stainless steel screen trim, sheet thickness 1 mm
Short sides combined with radius bending.
Mild steel container, sheet thickness 0.8 mm, made of two parts
Outstanding accuracy; parts can be put together.
Mild steel guard plate, sheet thickness 1 mm
High repetition accuracy for a variety of bends.
TruBend Center 7020
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TruBend Center 7030
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Machine | ||
Maximum bending length | 2163 mm | 3123 mm |
Minimum bending length | 200 mm | 200 mm |
Maximum box height | 350 mm | 220 mm |
Loading cart with storage connection | ||
Maximum sheet size | - | 3050 mm x 1525 mm |
Max. loading cart load | - | 3000 kg |
Loading height incl. pallet, floor-mounted version | - | 179 mm |
Loading height incl. pallet, flush-mounted version | - | 179 mm |
Loading and unloading unit | ||
Suction area folded in (suction cup) | - | 120 mm x 220 mm |
Suction area folded out (suction cup) | - | 120 mm x 1100 mm |
Max. blank size | - | 3120 mm x 1600 mm |
Min. blank size | - | 300 mm x 200 mm |
Dimensions, weights | ||
Length | 5200 mm | 6490 mm |
Width | 4855 mm | 5327 mm |
Height | 3326 mm | 3345 mm |
Weight | 21500 kg | 31600 kg |
The technical data of all product versions as a download.
Numerous functions ensure the TruBend Center 7030 is precise and highly productive.
ACB laser is an optical bending angle correction system that operates without contact: a laser projects a line onto the sheet, and a camera then detects the angle.
The 3-surface suction module positions the sheet using suction cups on the front face, top and bottom. If there is an insufficient suction area, magnetic or gripper modules take on this task.
For components with an insufficient suction area, other gripper systems take over the positioning of the sheet. So-called magnetic or gripper modules are used for these generally smaller components.
You can call up the right bending programme in an instant using the 2D code scanner or a Bluetooth scanner. The 2D code scanner is connected to the machine, reads a bar code or Data Matrix Code from the paper, and automatically loads the programme; the Bluetooth scanner can even scan the sheet metal.
Program parallel to production and produce without paper – the additional monitor on the machine control shows you further information in addition to the required screens and drawings for programming and production. This allows you to program and produce at the same time by using shop floor programming, for example.
The on-demand servo drive supplies your TruBend machine with precisely the amount of energy needed. It only runs during the bending process; otherwise the hydraulic system is stationary and does not use any energy. If the press beam has to overcome a large pressing depth, it supports it with increased working speed. The drive operates economically, quickly and extremely quietly.
Seamless integration of many TRUMPF machines into your own software environment is very easy. We have the right solution for every combination, whether it be integration into Oseon or a connection to monitoring and analysis tools. A connection to third-party software systems is also possible with our interfaces based on the OPC UA standard.
TecZone Fold
Save yourself time and increase quality during the automatic creation of your programs on the basis of 2D or 3D data. Using TecZone Fold, the programming system for the automatic offline programming of TruBend Center panel benders.
Software
The software portfolio from TRUMPF optimises your entire production process – from the customer query to delivery of the finished part. TRUMPF combines the software intelligently with machines and services to create customised Industry 4.0 solutions for your Smart Factory.
With additional blank holders, you can also produce very narrow profiles or components with formed sections near the bending lines. If required, the machine automatically swivels in the ENW extra blank holder tool from above. The available standard blank holders do not need to be replaced or modified for this.
Extra bending tools can be set up automatically in order to bend flanges or offset bends. When needed, the tools move automatically to the correct position from their parking position on the side, and process the sheet without the use of the remaining bending tools.
You can easily produce nestings with inner edges thanks to the horn blank holders. The horn tools extend and retract automatically at an angle. This means that the blank holder can move downwards without causing a collision between the tool and the bend.
More bending freedom: Benefit from our comprehensive range of bending tools or have special tools created to your requirements.
Automatic loading and unloading
Automatic loading and unloading makes the TruBend Center 7030 even more productive. The loading unit picks up the blanks on the loading unit parallel to production and automatically feeds them to the machine. The loading cart ensures the perfect flow: You simply place several blanks on pallets there, and the machine works through them. The machine uses two conveyor belts for unloading, and can either buffer the produced components individually or in sync, depending on the component size. You can also connect a robot for removing parts in an automated way.
Storage connection
You can organise your material handling in line with your requirements with the TruStore 3030 store or a STOPA large-scale storage system. The storage connection perfectly complements the loading and unloading unit of the TruBend Center 7030 panel bender, making you more productive.
Automation solution with Starmatik
With the robot on a movable transverse rail, the TruBend Center is loaded fully automatically and can bend sheets up to 3 meters in length. Unloading can also be fully automated, and the robot can even stack different orders on different pallets. The configuration is tailored to your needs. If required, you can add a storage connection, centering station, gripper and tool change along with a regripping station and other sheet processing processes. The entire solution can be programmed offline.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.