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3D printing systems

TruPrint 2000

Productivity squared

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Productivity squared

The TruPrint 2000 stands for the highest quality, robust processes and high productivity. With a build volume of 200 x 200 mm base and a height of 200 mm, it offers ideal possibilities. Thanks to the expanded build volume and the new spot base configuration with 80 µm, the TruPrint 2000 is the perfect system for the tool industry as well as for applications in the dental, medical or general industry.

For example, up to 36% more RPDs (removable partial dentures) can be placed on the square build plate than on a round build plate with a diameter of 200 mm. With the 80 µm spot full-field multi-laser, users also benefit from our new dental parameters, with which they can print up to 30 RPDs in around 4 hours.

Simple nesting

Thanks to the square base and build plate attachment underneath, components can be easily arranged – all the way into the corners.

Highly productive printing in premium quality

The 500 W laser power and the 80 µm beam diameter with the multi-laser option deliver highly productive and excellent results.

Lower part costs

The combination of build volume, laser power and re-coating time results in an economical machine concept for your series production.

More possibilities

With the adjustable spot diameter (55/80 µm) and detailed process analysis, you can enjoy a high level of process flexibility and expanded monitoring.

Easy to use

Benefit from easy and safe handling of powder and parts thanks to an inert, closed powder circuit.

Discover all TruPrint 2000 functions in our product animation

Better squared

The TruPrint 2000 offers you freedom of design in a build volume of 200 x 200 x 200 mm. The optimised optical design enables high quality even in the corners of the build plate - and this without any annoying screws on the build plate.
In the dental sector, 36% more RPDs can be accommodated on the same plate compared to a round plate. The machine's increased surface area and laser power are also an advantage in tool and mould making.

TruPrint 2000 with powder preparation station

The inert machine concept of the TruPrint 2000 with powder preparation station, provides extremely easy powder and parts handling under shielding gas. This is how the printed component is inertly unpacked directly in the machine with the integrated powder feeder. The excess powder is collected in the overflow bin. This is placed in the powder preparation station, to sieve the powder for reuse into the supply cylinder, under shielding gas. The powder circuit closes – the user does not come into contact with the powder.

Integrated powder feeder

After the LMF process, the finished component is freed from the powder within the process chamber with the integrated powder feeder. The square substrate plate size of 200 mm x 200 mm allows for simple and practical handling inside the machine. This way, the necessary periphery is limited to a minimum: industrial powder management with the powder preparation station.

Fullfield multilaser

The full-field multilaser (2 x 300 W, or optionally 2 x 500 W) enables exposure of all lasers in the entire build volume thereby reducing production times per component. To achieve maximum precision, calibration of the multi-laser scan fields to each other is performed fully automatically.

Motorised optics

Easily switch between 55 and 80 µm beam diameter in the powder bed to prioritise between higher energy density (55 µm) or higher productivity (80 µm). This enables you to process materials that require higher energy density, such as highly reflective materials.

Powder bed monitoring mit automatic re-coating function

You can automatically monitor the powder bed via an integrated camera in the TruPrint component chamber and the automatic image processing function. This means that you have a constant overview of the state of the component and can analyse the quality parameters layer-by-layer. If there is not enough powder, the coating is repeated automatically.

Anwendungsbeispiel RPDs der TruPrint 2000

Removable partial dentures (RPDs)

The 80 µm beam diameter of the TruPrint 2000 laser allows you to achieve very high productivity and level of detail; this is, above all, a huge advantage for dental components. The low degree of surface roughness also saves you the need for reworking.

Spine cages

The TruPrint 2000 allows you to always achieve premium component quality in accordance with the most stringent of medical standards. Surface roughness improves osseointegration between bone and implant. Additive manufacturing allows you to achieve a new level of freedom in design, which allows for additional functionalisation. Additively manufactured spine cages allow patients to benefit from a faster healing process and noticeably improved long-term stability.

Knee implant

With the TruPrint 2000, you benefit from a level of detail which is especially suitable for medical implants such as the femoral component of a total knee replacement implant. This is because additive manufacturing allows for the most intricate of lattice structures to be printed; osseointegration improves significantly.

3D-printed tool inserts for injection moulding

Extremely delicate cooling channels such as those found in tool inserts with conformal temperature control can be printed using the TruPrint 2000. The resulting improved cooling significantly reduces the cycle time and enables stable and safe production plastic parts.

CMF implant - cranial plate

The TruPrint 2000 enables you to manufacture individual implants that meet the highest quality standards in a specialist production environment. High-precision components using the Ti6Al4VELI material can be printed cost-effectively within a very short time using an "on demand" system, also as series production when required.

Expansion sleeve

A printed expansion sleeve made of the amorphous metal AMLOY ZR01 (AMZ4) is lightweight, which is made possible by the material's high elasticity and strength, especially when compared to crystalline materials. Complex geometries can also be printed directly in a component, eliminating the need for single parts within an assembly. Created by Heraeus AMLOY

	TruPrint 2000
Build volume (cylinder)	Diameter 200 mm x 200 mm Height
Build volume (cylinder) L x W x H	202 mm x 202 mm x 200 mm
Effective build volume (standard)	Diameter 200 mm x 200 mm Height
Processable raw materials	Metal powders for welding, such as stainless steels, tool steels and aluminium, nickel-base, cobalt-chrome or titanium metal alloys, amorphous metals. Current availability of materials and their parameters available on request.
Preheating (standard)	Down to 200 °C
Maximum laser power at the workpiece (TRUMPF fibre laser)	300 W (Optional 500 W, Single-Laser oder Dual-Laser)
Beam diameter (standard)	80 μm
Beam diameter (option)	55 μm - 80 μm
Layer thickness	20 - 100 μm
Connection and consumption
Electrical connection (voltage)	400 / 460 V
Electrical connection (current intensity)	32 A
Electrical connection (line frequency)	50 Hz / 60 Hz
Shielding gas	Nitrogen, argon
Structural design
Dimensions (W x H x D)	2180 mm x 2030 mm x 1400 mm
Weight (including powder)	2500 kg

PDF <1MB

Technical data sheet

The technical data of all product versions as a download.

TruTops Print

TRUMPF provides the suitable software solution with TruTops Print so you can get the best out of the TruPrint machines. The modern user interface summarises all functionalities in a clear overview and facilitates quick access to all functions. Maximum efficiency and productivity with optimum printing quality, reproducibility and support-reduced overhang construction are ensured thanks to the high degree of flexibility and the individual options for data preparation, such as z-segmentation, as well as the intuitive and clearly arranged parameter management with fully accessible parameters. The high quality of the generated vector data in the WZA file format can be verified with the integrated BuildJob Viewer.

Data preparation suitable for your workflow

TruTops Print is already connected with numerous CAD/CAM systems for a seamless data preparation workflow. This offers you the greatest possible flexibility when selecting the data preparation software. Decide for yourself which solution suits your workflow perfectly.

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Multilaser option

Increase your productivity with the multilaser option: two TRUMPF fibre lasers, each with an output of 300 W or 500 W and a 55 or 80 µm beam diameter can simultaneously carry out exposure of the build area and thereby generate up to 80% more parts in the same time, with flexibility. As such, you can ensure that parts are available more quickly and maximise flexibility when processing customer orders. As every contour is exposed by a laser, no "seam marks" are created. With the fullfield multilaser you can achieve 100% overlap coverage. The Automatic Multilaser Alignment option automatically monitors and calibrates the multilaser scan fields to each other during an ongoing build job to ensure optimum quality of the multilaser components.

Powder bed monitoring option with automatic re-coating function

You can automatically monitor the powder bed via an integrated camera in the TruPrint component chamber and the automatic image processing function. This means that you have a constant overview of the state of the component and can analyse the quality parameters layer-by-layer. The automatically correcting re-coating function checks the powder coating in the build area before it melts. If the build area is not coated correctly, the automatic coater will return.

Calibration options

Various options are available for your TruPrint to meet verification requirements. Laser power calibration - also for multilasers, focus position measurement and scan field calibration - enables you to measure, recalibrate when necessary, and document your measurement results.

Melt Pool Monitoring option

Deviations in the laser metal fusion process can be detected early on via sensors, and critical areas of the component can be visualised. You can also monitor all weld pools in parallel – this is especially helpful with the fullfield multilaser option.

Monitoring

With TRUMPF's intelligent monitoring solutions, you can monitor, analyse and calibrate the LFM process of the TruPrint machines with ease. You can then manufacture even more efficiently and achieve higher component quality. The professional monitoring process makes it possible to display and analyse sensor-based data. The product range comprises solutions for monitoring the process, condition, and performance. The monitoring results can be seen directly on the HMI of the TruPrint machine or can be analysed offline via the Monitoring Analyzer. With TruTops Monitor, you not only get transparency, but also the option to have remote access via PC or tablet. Furthermore, the OPC UA interface provides full flexibility to connect to your own software solution. With the additionally available calibration functions, you can check the process-relevant parameters for optimal production conditions before the start of the build job.

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The inert machine concept of the TruPrint 2000 with powder preparation station, provides extremely easy powder and parts handling under shielding gas. The closed circuit means that contact with the powder is effectively avoided, and a high level of occupational safety provided. The material also does not degrade due to the minimal contact with oxygen.

Powder preparation station for easy powder handling

With the powder preparation station, new or collected powder from the overflow bin can be easily prepared for reuse. After the LMF process, the completed component is practically unpacked within the process chamber. The powder is collected using the integrated conveyor, for reuse, in the overflow bin. This is placed in the powder preparation station for sieving – it is sieved very quickly into the supply cylinder there. Weighing takes place automatically via the integrated scale. In this way, the circuit is always inert and closed. The powder preparation station can be used for several machines from the TruPrint Series at the same time.

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Powders and parameters

High-quality metal powders are the basis for reliable process conditions in additive manufacturing. The combination of recommended powders and the correct parameters creates high-quality material properties for 3D-printed components.

FIND OUT MORE

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

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Certification

Do you want to use your TruPrint systems for production that requires certification? Our experts provide support for "Installation Qualification" (IQ) with an enhanced, standards-based installation process.

3D printing amorphous metals

Strong and yet highly elastic: amorphous metals (metallic glasses) are THE new super material for 3D printing of numerous high-tech applications.

Contact

TRUMPF Ltd.

Telephone +44 1582 725335

Fax +44 1582 399260

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Downloads

Flyer TruPrint 2000

pdf - 687 KB

Dental Flyer

pdf - 538 KB

Monitoring TruPrint Flyer

pdf - 251 KB

Flyer: Industrial Part and Powder Management

pdf - 251 KB

Flyer: Service Agreements for TruPrint

pdf - 280 KB

Consultation on additive manufacturing flyer

pdf - 640 KB

Flyer: Service app

pdf - 352 KB

TruTops Print flyer

pdf - 263 KB

Seminar – component design for additive manufacturing

pdf - 572 KB

Aviation and aerospace flyer

pdf - 830 KB

Tool and mold-making flyer

pdf - 509 KB

Monitoring Analyzer flyer

pdf - 676 KB

Service & contact