3D laser cutting
The TruLaser Cell 8030 sets the standard for 3D cutting of hot-formed components and can be configured to your needs with flexibility. This allows you to choose between the large version for cutting door frames and complete side sections or the smaller version for producing single parts and segments of the body in white. As a result of new developments and optimised details, it offers even greater production reliability, combined with arguably the highest productivity on the market. You can increase your profitability thanks to options such as the Smart Approach, or Dynamic Level 3.
Compared to the previous model, you now benefit from even higher acceleration and Dynamic Level 3.
The optimised rotary table is the fastest on the market. With the rotation time of 1.8 seconds (which is 20% shorter), the overall performance is therefore increased with each component.
Experience gained from the largest installed base design of 3D hot-forming machines has been applied to the new machine.
Optimised production processes due to functions such as X-Blast technology or ObserveLine Comfort & Professional
With the TruLaser Cell 8030, you can not only cut the large dimensions of a hot-formed vehicle side section very quickly, but also with reliably high quality due to TruDisk laser and X-Blast technology.
Compared to the previous model, the TruLaser Cell 8030 cuts the hot-formed vehicle cross beam with around 10% high machine dynamics, 10% lower non-productive times and a 30% quicker punching slug check. The TruDisk laser and the X-Blast technology ensure consistently high cutting quality here.
Mass series parts can be processed particularly cost-effectively on the TruLaser Cell 8030. The NC programming also provides you with maximum flexibility for component geometry.
The TruLaser Cell 8030 reliably cuts 3D components such as B-pillars for cars. The processing of hot-formed components with the laser is considerably more cost-effective than using standard processes. Thanks to the flexible laser tool, components can also be easily adapted to new requirements – even a later time.
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TruLaser Cell 8030 (standard version)
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TruLaser Cell 8030 (large version)
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| Axis travel range | ||
| Maximum number of axes | 5 | 5 |
| X axis travel range | 3000 mm | 3000 mm |
| Y axis travel range | 1300 mm | 2100 mm |
| Z axis travel range | 600 mm | 650 mm |
| B axis travel range | ± 135 ° | ± 135 ° |
| C axis travel range | n x 360 ° | n x 360 ° |
| Axis travel range of dynamic cutting optics | ± 10 mm | ± 10 mm |
| Maximum workpiece size | ||
| Maximum workpiece size in X | 2540 mm | 2540 mm |
| Maximum workpiece size in Y | 840 mm | 1640 mm |
| Maximum workpiece size in Z | 370 mm | 420 mm |
| Maximum axis speeds | ||
| Maximum axis speed, axially parallel in X | 100 m/min | 100 m/min |
| Maximum axis speed, axially parallel in Y | 100 m/min | 100 m/min |
| Maximum axis speed, axially parallel in Z | 100 m/min | 100 m/min |
| Maximum axis speed, simultaneous | 173 m/min | 173 m/min |
| Maximum axis speed of B axis | 90 1/min | 90 1/min |
| Maximum axis speed of C axis | 90 1/min | 90 1/min |
| Maximum axis accelerations | ||
| Maximum axis acceleration, axially parallel in X | 11 m/s2 | 10 m/s2 |
| Maximum axis acceleration, axially parallel in Y | 11 m/s2 | 10 m/s2 |
| Maximum axis acceleration, axially parallel in Z | 11 m/s2 | 10 m/s2 |
| Maximum axis acceleration, simultaneous | 19.1 m/s2 | 17.3 m/s2 |
| Maximum axis acceleration of B axis | 200 rad/s2 | 200 rad/s2 |
| Maximum axis acceleration of C axis | 100 rad/s2 | 100 rad/s2 |
| Maximum axis acceleration, dynamic cutting optics | 40 m/s2 | 40 m/s2 |
| Positioning accuracy | ||
| Positioning accuracy of linear axes (X, Y, Z) | 0.08 mm | 0.08 mm |
| Positioning accuracy of rotary axes (B) | 0.015 ° | 0.015 ° |
| Laser | ||
| Maximum laser power | 3000 W - 4000 W | 3000 W - 4000 W |
| Available lasers | TruDisk | TruDisk |
| Rotary table automation | ||
| Maximum load per side | 300 kg | 750 kg |
| Work stations | 2 | 2 |
| Typical total non-productive time | 3.7 s | 4.9 s |
| Typical rotation time | 1.8 s | 3 s |
| Rotary plate diameter | 4000 mm | 5000 mm |
| Working height | 700 mm | 700 mm |
The technical data of all product versions as a download.
TruTops Cell provides you with everything you need for the convenient programming of your 3D laser processing – no matter whether this is the programming of laser cutting, laser welding or laser metal deposition programs. It loads 3D CAD data via numerous interfaces, and corrects it if required. The system automatically creates cutting suggestions in all three dimensions. It also automatically suggests devices.
The software portfolio from TRUMPF optimises your entire production process – from the customer query to delivery of the finished part. TRUMPF combines the software intelligently with machines and services to create customised Industry 4.0 solutions for your Smart Factory.
You can select the perfect solid-state laser for your application, which you can then optimally combine with the TruLaser Cell 8030.
Improve the dynamics, cost-effectiveness and productivity of your TruLaser Cell 8030 with numerous innovative options.
Maximum productivity with minimum space – that is your challenge. BrightLine Speed increases the cutting speed by up to 60% while simultaneously decreasing gas consumption by up to 50 %. This boosts your personal competitiveness considerably – and all that with an improved CO2nbsp;footprint.
There are various reasons as to why cutting slugs remain in the finished part. With the ObserveLine Comfort optical measuring procedure, you detect this error quickly since this option checks every contour for a complete cut – all this is carried out twice as fast as with comparable systems on the market. ObserveLine Comfort has several advantages compared to measurement using distance regulation. The process reduces the measuring time and even smaller hole diameters and angled punching slugs can be measured.
Minor nozzle collisions can cause minimal incorrect positioning of the cutting optics, invisible to the operator. This results in increased rejects and associated costs. The ObserveLine Professional optical measuring procedure checks the positioning accuracy of the machine at regular, freely definable intervals, without the need for refitting and with virtually no effects on the cycle time. Incorrect positioning is detected and the number of rejects is reduced.
Smart Optics Setup is a fixture attached to the machine base unit which cuts test sheets and readjusts the machine. Implementation is even easier thanks to standardised macros, saving time and money.
The Smart Approach function optimises and improves the approach behaviour of the machine when the edge of the component is pierced. This patented process reduces cycle time by up to 9%, whilst ensuring maximum process reliability.
FocusLine enables the program-controlled setting of the focal position depending on the type of material and the material thickness. The position is adjusted using a mirror subject to air pressure, influencing the curvature of its surface.
FastLine improves and optimises the approach behaviour of the machine during piercing for the cutting of the contour. Depending on the type of material and the material thickness, as well as the number of contours to be processed, you can increase the productivity of your system by up to 60%.
You can integrate new devices easily and cost effectively into the machine control via the pneumatic and electrical interface.
TruTops Cell Basic enables you to adjust programs more easily, more quickly and more reliably directly at the machine. Navigating within the NC program is incredibly simple, as the contour to be changed with the corresponding NC text can be selected by a simple click of the mouse. All changes made are visualised immediately and ensure unprecedented reliability when working in the program.
The Comfort remaining time display ensures that you are perfectly informed at all times. It displays the remaining processing time of the component currently being processed, and provides additional information on the current status of the manufacturing order.
Seamless integration of many TRUMPF machines into your own software environment is very easy. We have the right solution for every combination, whether it be integration into Oseon or a connection to monitoring and analysis tools. A connection to third-party software systems is also possible with our interfaces based on the OPC UA standard.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.
