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3D laser cutting machines

TruLaser Cell 7040

The perfectionist

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Your flexible laser machine for the big jobs

2D laser cutting | 3D laser cutting | laser welding | laser metal deposition

With the TruLaser Cell Series 7040 laser system you have everything you need – regardless of whether you want to process two or three-dimensional components or tubes. You can change flexibly between cutting, welding and laser metal deposition. The modular setup of the machine, as well as the option of individual adjustment and retrofitting, enable you to optimally customise the TruLaser Cell Series 7040 to a modified production environment and to react to changing customer requirements with flexibility.

Highly productive manufacturing

Thanks to top machine dynamics and numerous clever functions for optimising the cycle time, you can process faster than ever.

Greater operator convenience

The control panel (which can be moved over the machine's entire length) and the MobileControl app offer the greatest possible ergonomic comfort when operating the machine – from any position.

Excellent process reliability

The X-Blast technology provides more robust processes during cutting, especially for complex geometries, and ensures a significantly higher nozzle service life.

Finest component quality

Technology tables, guaranteed raw beam adjustment as well as the patented BrightLine Weld guarantee perfect results when cutting and welding.

Future-proof

With a modern control concept and the OPC/UA communication interface, you are always ready to face the challenges of Industry 4.0.

Individualised entry

The modular principle and the fact that the machine can be retrofitted enable you to individually configure the machine.

Cost-effective production

Your processing times are noticeably reduced thanks to top machine dynamics, piercing on-the-fly with FastLine Cell and dynamic cutting optics. For larger quantities, you can also load and unload parallel to production using two-station operation and the rotary table. The lightning-fast front door made from glass fibre composites also significantly reduces non-productive times and ensures fast access to the work area.

TruLaser Cell 7040 with marked installation area

Compact installation surface

Choose between differently sized working areas depending on your needs. The electrical cabinets are integrated directly into the machine frame. In this context, the TruLaser Cell 7040 fiber sets the benchmark in terms of compact dimensions.

6D mouse for controlling the TruLaser Cell

Simple and convenient operation

The ergonomic control panel is attached to the machine cabin, saving space. It can be rotated and operated from the cabin, or can be moved along the entire front of the machine. The 6D mouse makes it easy to run-in, teach and move the axes quickly. The control automatically detects which optics are installed so that they can be changed quickly and without error.

Laser cutting on the TruLaser Cell 7040 from TRUMPF

Utmost process flexibility

The 2-in-1 LLK developed for operation with solid-state lasers makes welding, cutting and laser metal deposition possible with only one laser light cable. To switch between the three processes, you simply need to change the processing optics and the system control adapts automatically to the laser beam. Not only do you achieve the best processing results, but your system is also easier to operate and can be used for significantly more applications.

Processing of galvanised steel

In the automotive industry in particular, components are frequently produced from galvanised steel to protect the components against corrosion. Using the TruLaser Cell Series 7040, you can cut galvanised steel sheets quickly and to an extremely high quality level. The machine also enables you to react optimally to changes and to adapt the component accordingly. This increases flexibility, which is above all important in the field of prototype construction and pre-series production.

Vehicle rear seat cut using the TruLaser Cell Series 7000

Laser-cut vehicle rear seat

The openings and trimming of the deep-drawn component are carried out using the TruLaser Cell Series 7040. Especially for small quantities, processing with conventional punching tools is often too expensive. With the TruLaser Cell Series 7040, you can cut all of the required contours extremely quickly, reducing production costs.

Laser cutting with the TruLaser Cell Series 7000 with the highest precision

Precise and fast laser cutting

Compared to alternative processes, such as milling, the TruLaser Cell Series 7040 offers a cost-effective alternative for complex components. The machine laser cuts all the outer contours and creates the through holes.

Fan wheel laser cut with the TruLaser Cell Series 7000

Laser-welded fan wheel

The laser processing of three-dimensional components such as the fan wheel make new geometrical design options possible. Your designs will save material, and you can achieve a weight reduction. Laser welding also considerably reduces reworking in comparison to standard procedures. You save time and prevent the component from becoming distorted.

Electromagnetic fan clutch welded using the TruLaser Cell Series 7000

Laser-welded water pump coupling

The BrightLine Weld technology allows you to weld products such as water pump couplings with virtually no spatters and with up to 300% greater productivity.

Repair welding and coating of components

High-quality components can be repaired and coated by means of laser metal deposition. The coating process with special alloys can achieve a noticeably longer component service life.

	TruLaser Cell 7040 fiber
Axis travel range
X axis travel range	4000 mm
Y axis travel range	1500 / 2000 mm
Z axis travel range	750 / 1000 mm
B axis travel range	± 135 °
C axis travel range	n x 360 °
Axis travel range of dynamic cutting optics	± 9 mm
Maximum axis speeds
Maximum axis speed, axially parallel in X	100 m/min
Maximum axis speed, axially parallel in Y	100 m/min
Maximum axis speed, axially parallel in Z	100 m/min
Maximum axis speed, simultaneous	173 m/min
Maximum axis speed of B axis	90 1/min
Maximum axis speed of C axis	90 1/min
Maximum axis accelerations
Maximum axis acceleration, axially parallel in X	9 m/s²
Maximum axis acceleration, axially parallel in Y	10 m/s²
Maximum axis acceleration, axially parallel in Z	10 m/s²
Maximum axis acceleration of B axis	200 rad/s²
Maximum axis acceleration of C axis	100 rad/s²
Maximum axis acceleration, dynamic cutting optics	40 m/s²
Positioning accuracy
Positioning accuracy of linear axes (X, Y, Z)	0.08 mm
Positioning accuracy of rotary axes (B)	0.015 °
Laser
Maximum laser power	2000 W - 6000 W
Available lasers	TruDisk

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Technical data sheet

The technical data of all product versions as a download.

TruTops Cell

TruTops Cell provides you with everything you need for the convenient programming of your 3D laser processing. Thanks to integrated standard optics, it covers laser cutting, laser welding or laser metal deposition. It loads 3D CAD data via numerous interfaces, and corrects it if required. The system automatically creates cutting suggestions in all three dimensions. It also automatically suggests devices.

TO PRODUCT

TruTops Boost

With TruTops Boost you can get the best out of your TruLaser Cell 7040. Automated processes and wizards make day-to-day working with TruTops simple and efficient. The system autonomously generates, for example, looping or roundings on corners, and generates piercing points and approach and return paths. The parts that are to be cut are positioned by the software on the sheet in such a way that it is used in the best possible way. In the process, the TruTops Boost means that the laser machine automatically uses suitable parameters. Interfaces to leading CAD systems allow parts drawings to be quickly imported. However, with an integrated design module you can also create drawings yourself in no time at all.

TO PRODUCT

Software

The software portfolio from TRUMPF optimises your entire production process – from the customer query to delivery of the finished part. TRUMPF combines the software intelligently with machines and services to create customised Industry 4.0 solutions for your Smart Factory.

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The TruDisk is a high-power solid-state laser for the welding, cutting and surface processing of metals. It convinces above all in situations which require the combination of high power and maximum beam quality.

TruDisk

Maximum performance from the disk

To the product

Numerous options make working with the TruLaser Cell 7040 not only easier, but, due to reduced non-productive times, also noticeably quicker and therefore more productive.

Two-station partition wall

A partition wall separates the work area into two spaces. This means that set-up, loading, unloading, and laser processing are possible at the same time in two-station operation.

Rotational changer

You can optimise the TruLaser Cell Series 7040 specifically for highly productive series production using the rotational changer. You can increase productivity and ergonomics with just one loading and unloading position.

Movable tables

For easy loading and unloading of large components outside of the work area, the tables can be moved manually or automatically as desired.

BrightLine Weld

Benefit from virtually spatter-free laser welding and top welding seam quality with the BrightLine Weld option. You have the choice – increase your productivity considerably due to significantly increased feed rates, or reduce your energy costs by up to 40%. In doing so, you can reduce your machine downtimes and operating costs, as post-processing is reduced.

Smart Approach

The Smart Approach function optimises and improves the approach behaviour of the machine when the edge of the component is pierced. This patented process reduces cycle time by up to 9%, whilst ensuring maximum process reliability.

Smart Optics Setup

Smart Optics Setup is a fixture attached to the machine base unit which cuts test sheets and readjusts the machine. Implementation is even easier thanks to standardised macros, saving time and money.

ObserveLine Professional

Minor nozzle collisions can cause minimal incorrect positioning of the cutting optics, invisible to the operator. This results in increased rejects and the associated costs. The ObserveLine Professional optical measuring procedure checks the positioning accuracy of the machine at regular, freely definable intervals, without the need for refitting and with virtually no effects on the cycle time. Incorrect positioning is detected and the number of rejects is reduced.

ObserveLine Comfort

There are various reasons as to why cutting slugs remain in the finished part. With the ObserveLine Comfort optical measuring process, you can detect this error quickly since this option checks every contour for a complete cut. ObserveLine Comfort has several advantages compared to measurement using distance regulation. The process reduces the measuring time and even smaller hole diameters and angled punching slugs can be measured.

VisionLine

The intuitively operated image processing system VisionLine automatically detects geometric features on the component, such as joint gaps or edges. It corrects the NC processing program as required. This provides you with maximised process reliability, increased quality for your components, and savings in terms of time and costs.

Automation interface

Depending on the degree of automation of your production system, you can choose between different interface options. The Basic option reliably provides signals for production planning systems. With the Comfort option, you can implement more simple automation options independently. The Professional option is suited to highly automated production.

For all three solutions, you can profit from complete documentation and future upgrades, ensuring your standard software is always kept up to date.

Digital connection und integration for smart solutions

Seamless integration of many TRUMPF machines into your own software environment is very easy. We have the right solution for every combination, whether it be integration into Oseon or a connection to monitoring and analysis tools. A connection to third-party software systems is also possible with our interfaces based on the OPC UA standard.

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

Footnotes

Other optics configurations are available on request.

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