TruLaser Series 3000 Bevel Cut Edition

Regardless of the geometry, nanojoints make process-reliable and resource-efficient machining of your parts possible, achieving higher productivity, better part quality and simpler part removal thanks to minimal fixing in the scrap skeleton. In many cases, no reworking is required. In contrast, microjoints fix the part across the entire sheet thickness, which often requires time-consuming manual reworking and makes part removal more difficult, especially with thin or medium sheet thicknesses.

Mild steel becomes extremely hot during laser cutting and may melt uncontrollably. With CoolLine, this does not happen. This is because nozzles on the cutting head spray water mist during processing, cooling the material around the laser beam. As a result, CoolLine enables new geometries and tighter nesting. Process reliability for the processing of thick mild steel is increased considerably, too.

Collision protection for your cutting head guarantees the highest process reliability. You benefit from shorter non-productive times due to increased machine availability. In the event of collisions, damage to the cutting head is avoided.

Clean protective glass ensures high cut quality in the long term. A sensor constantly monitors the state of the protective glass so that you know when it must be changed. Cleaning and replacement are only carried out when required, saving costs.

AdjustLine enables the easy adjustment of the cutting process to materials of different quality. The function increases process reliability, above all when cutting material of a poor quality. This results in fewer waste parts and lower material costs for you. The operator can switch AdjustLine on or off at any time – programming is not required.

Autonomous production and prevention of idle states: With Smart Rerun, your machine will independently continue production following a slight collision or cutting flaw. To prevent any rejects, the main focus is always for reentry to be within the contour. Only if this is not possible, will the machine jump to the next part. The objective is always for production to continue.

The Sorting Guide is a camera-based assistance system that assists the worker in removing and sorting sheet metal parts. It marks parts with different colours according to the customer order or subsequent process. This enables the worker to quickly, easily and correctly arrange the cut parts on pallets.

With Drop&Cut, remainder sheet is utilised more easily, intuitively and efficiently. A camera ensures that the live image of the machine interior appears directly on your user interface. You can position any number of part geometries on the remainder sheet. This saves a lot of time during the post-production of individual parts. Time-consuming process steps such as aligning the sheet, sheet position measurement or zero point displacement are not needed.

Using the MobileControl app, you can operate and monitor your machines easily and with flexibility as the app transmits the interface of the standard control panel onto the touch screen of your tablet PC. The app enables you to call up machine information at different places in the work environment of the machine, such as the clearing area, or to change the program.

The Dot Matrix Code function enables parts to be labelled quickly and with process reliability using a standardised industrial code. Within seconds, the laser in your laser flatbed machine applies a 2D code (data matrix) made out of dots onto a part. It contains information for the process chain. The code serves, for example, to call up the corresponding program at the next machine.

The user interface, which has won numerous awards, makes the machine particularly easy to use. Tasks are completed considerably faster. New functions can be learned intuitively via the large touch display.

Seamless integration of many TRUMPF machines into your own software environment is very easy. We have the right solution for every combination, whether it be integration into Oseon or a connection to monitoring and analysis tools. A connection to third-party software systems is also possible with our interfaces based on the OPC UA standard.

The EdgeLine Bevel function can now do even more: Cut chamfers and indentations, and round off edges directly on your laser cutting machine. You can thus reduce the amount of work required for additional process steps and prevent sharp-edged sheet metal. Simple and quick programming from EdgeLine Bevel supports your range of applications. This specifically means that you can process chamfers with different angles and indentations in several sizes. In addition, rounded edges improve the visual appearance of your components and reduce the risk of cuts.

With the additional RotoLas device, you can also process tubes and profiles on your 2D laser cutting machine. You can convert your machine from flatbed to tube processing in the blink of an eye. A flexible loading system feeds different tubes and profiles with absolute accuracy, facilitating processing of XXL-format tubes and profiles with outer circles of up to 370 mm.

You will now receive two different modes of the function to prevent collisions. Whether sheet mode or single part mode, you can largely avoid using microjoints. saving costly reworking. The parts can also be unloaded using an automated mechanism as they do not tip over.

A camera system determines the position of inserted sheets precisely, and enables the reworking of parts which have already been cut with absolute precision. DetectLine also automatically measures a cut focusing comb and sets the focal position.

BrightLine fiber turns the solid-state laser into a universal tool: the function provides you with high-quality cutting results over the entire sheet thickness range. Furthermore, all of the advantages of the solid-state laser are retained, in particular the high speeds, during thin sheet processing.

PierceLine monitors and controls the piercing process. This saves material and preserves the machine, increasing part quality and shortening the piercing time by up to 80%

The integrated gas mixer combines the cutting gases nitrogen and oxygen with each other automatically, without any operator involvement. The use of a gas mixture combined with a high laser power improves the part quality in mild steel and aluminium. The burr of the laser-cut component can be reduced in relation to the material type, material alloy and material quality.

With a high material tolerance and stable process, the FlexLine system enables you to achieve the best possible cutting results in mild steel of various grades. Thanks to its patented nozzle design and special cutting parameters, you can safely cut ultra-fine contours even in thick sheet metal. This helps you to remain flexible and make optimum use of your materials.

Maximum efficiency – without compromising on quality. The Highspeed cutting process enable you to set new records with the solid-state laser when it comes to cutting with nitrogen. As a result, you can almost double your sheet throughput for medium and thick mild steel and stainless steel sheets – the same goes for the feed rate. A special nozzle design also reduces your cutting gas consumption by up to 40% and even prevents burr formation on contours with sharp edges.

Extremely quick, extremely economical: with this Highspeed process, you can reduce your cutting gas consumption for cutting with nitrogen by up to 60%. This is enabled by a patented nozzle design. At the same time, you can almost double your sheet throughput for medium and thick mild steel and stainless steel sheets and increase the feed rate by up to 100%. Quality does not suffer as a result. Highspeed Eco even prevents burr formation on contours with sharp edges. The process also harnesses new sheet thicknesses for processing with nitrogen.

Ensuring the kilowatts hit the sheet metal: even high levels of laser power can be fully utilised with TRUMPF machines. The TruDisk laser with up to 12kW not only promises high feed rates, but more importantly processes the workpiece to the highest level of productivity. This accurate combination of laser power, machine design and intelligent functions produces the best parts in the shortest processing time. This applies to fusion cutting as well as to flame cutting, and also to more complicated applications, for example, fine contours or thick sheet metal.