TruLaser 5030 fiber / 5040 fiber / 5060 fiber

Regardless of the component geometry, nanojoints make process-reliable and resource-efficient machining of your components possible: higher productivity, better part quality and simpler part removal thanks to minimal fixing in the scrap skeleton. In many cases, no reworking is necessary. In comparison, microjoints fix the component in the scrap skeleton with a tab across the entire sheet thickness. In most cases, the visible damage to contours requires time-consuming reworking of the components. Part removal is more complex with thin sheet thicknesses, with mid-range sheet thicknesses it is almost impossible.

Mild steel becomes extremely hot during laser cutting and may melt uncontrollably. With CoolLine, this does not happen. During processing, nozzles with precise bore holes spray water mist in a circle around the laser beam onto the workpiece. The vaporisation energy of the water means that the material around the laser beam is cooled. CoolLine therefore enables new geometries, closer nesting and increases process reliability for the processing of thick mild steel considerably.

AdjustLine enables the easy adjustment of the cutting process to materials of different quality. The function increases process reliability, above all when cutting material of a poor quality. This results in fewer waste parts and lower material costs for you. The operator can switch AdjustLine on or off at any time – programming is not required.

Collision protection for your cutting head guarantees the highest process reliability. You benefit from shorter non-productive times due to increased machine availability. In the event of collisions, damage to the cutting head is avoided.

The Dot Matrix Code function enables parts to be labelled quickly and with process reliability using a standardised industrial code. Within seconds, the laser in your laser flatbed machine applies a 2D code (data matrix) made out of dots onto a part. It contains information for the process chain. The code serves, for example, to call up the corresponding program at the next machine.

Using the MobileControl app, you can operate and monitor your machines easily and with flexibility as the app transmits the interface of the standard control panel onto the touch screen of your tablet PC. The app enables you to call up machine information at different places in the working environment of the machine, such as the clearing area, or to change the program.

With Drop&Cut, remainder sheet is utilised more easily, intuitively and efficiently. A camera ensures that the live image of the machine interior appears directly on your user interface. You can position any number of part geometries on the remainder sheet. This saves a lot of time during the post-production of individual parts. Time-consuming process steps such as aligning the sheet, sheet position measurement or zero point displacement are not needed.

The Sorting Guide is a camera-based assistance system that assists the worker in removing and sorting sheet metal parts. It marks parts with different colours according to the customer order or subsequent process. This enables the worker to quickly, easily and correctly arrange the cut parts on pallets.

Autonomous production and prevention of idle states: With Smart Rerun, your machine will independently continue production following a slight collision or cutting flaw. To prevent any rejects, the main focus is always for reentry to be within the contour. Only if this is not possible, will the machine jump to the next part. The objective is always for production to continue.

Seamless integration of many TRUMPF machines into your own software environment is very easy. We have the right solution for every combination, whether it be integration into Oseon or a connection to monitoring and analysis tools. A connection to third-party software systems is also possible with our interfaces based on the OPC UA standard.

Clean protective glass ensures high cut quality in the long term. A sensor constantly monitors the state of the protective glass so that you know when it must be changed. Cleaning and replacement are only carried out when required, saving costs.

The EdgeLine Bevel function can now do even more: Cut chamfers and indentations, and round off edges directly on your laser cutting machine. You can thus reduce the amount of work required for additional process steps and prevent sharp-edged sheet metal. Simple and quick programming from EdgeLine Bevel supports your range of applications. This specifically means that you can process chamfers with different angles and indentations in several sizes. In addition, rounded edges improve the visual appearance of your components and reduce the risk of cuts.

During cutting, the system monitors the kerf through the nozzle, oversees the cutting process and independently regulates the feed rate. Even if the thickness of a sheet varies, or it has been influenced by fluctuations in quality caused by rust or paint residues, the sensor system ensures the correct feed during flame and fusion cutting. Data analysis makes quick and stable cutting possible. If a cutting flaw occurs due to significant contamination, the cutting process can automatically resume using Smart Rerun. This can prevent disruptions to cutting and noticeably reduces the number of reject parts.

The optimal condition of the nozzle and lens is an important requirement for optimum process reliability and part quality. Smart nozzle automation combines intelligent functions, including LensLine, to increase the service life of your lenses. This is ensured even in fully automatic operation. The function independently detects and rectifies numerous issues which could impair the cutting result. This means you can plan cleaning and replacement cycles for the nozzle much more easily.

You will now receive two different modes of the function to prevent collisions. Whether sheet mode or single part mode, you can largely avoid using microjoints. saving costly reworking. The parts can also be unloaded using an automated mechanism as they do not tip over.

A camera system determines the position of inserted sheets precisely, and enables the reworking of parts which have already been cut with absolute precision. DetectLine also automatically measures a cut focusing comb and sets the focal position.

Quick and economic – without compromising on quality: with Highspeed, you can set new records with the solid-state laser when it comes to cutting with nitrogen. As a result, you can almost double your sheet throughput for medium and thick mild steel and stainless steel sheets. It is also possible to double the feed rate. A special nozzle design also reduces your cutting gas consumption by up to 40% and even prevents burr formation on contours with sharp edges. The process also harnesses new sheet thicknesses for processing with nitrogen. In conjunction with the TruDisk 8001, the TruLaser 5030 fiber cuts mild steel with a thickness of 12 mm.

Extremely quick, extremely economical: with this Highspeed process, you can reduce your cutting gas consumption for cutting with nitrogen by up to 70%. This is enabled by a patented nozzle design. At the same time, you can almost double your sheet throughput for medium and thick mild steel and stainless steel sheets and increase the feed rate by up to 100%. Quality does not suffer as a result. Highspeed Eco even prevents burr formation on contours with sharp edges. The process also harnesses new sheet thicknesses for processing with nitrogen. In conjunction with the TruDisk 8001, the TruLaser 5030 fiber cuts mild steel with a thickness of 12 mm.

The new TruDisk 24001 doubles the laser power of the TruLaser Series 5000 to a full 24 kW. The laser cutting machines thus process components three times as fast and increase the table throughput by up to 80% per hour depending on the material. Do you wish to further improve the productivity and part quality of your production process? Then you will certainly benefit from the 24 kW laser power of this laser. Especially components with medium or high sheet thicknesses will be able to be produced efficiently using all materials. By using the double laser power, you will also improve the quality of your cut parts.

BrightLine fiber turns the solid-state laser into a universal tool: the function provides you with high-quality cutting results over the entire sheet thickness range. Furthermore, all of the advantages of the solid-state laser are retained, in particular the high speeds, during thin sheet processing.

PierceLine monitors and controls the piercing process. This saves material and preserves the machine, increasing part quality and shortening the piercing time by up to 80%.

During fusion cutting in thin sheets, the innovative performance nozzles and the optimised cutting data of the performance package provide you with two advances at the same time: a jump forward in quality and considerably higher productivity.

The integrated gas mixer combines the cutting gases nitrogen and oxygen with each other automatically, without any operator involvement. The use of a gas mixture combined with a high laser power improves the part quality in mild steel and aluminium. The burr of the laser-cut component can be reduced in relation to the material type, material alloy and material quality.

With a high material tolerance and stable process, the FlexLine system enables you to achieve the best possible cutting results in mild steel of various grades. Thanks to its patented nozzle design and special cutting parameters, you can safely cut ultra-fine contours even in thick sheet metal. This helps you to remain flexible and make optimum use of your materials.

The energy-efficient process cooler allows you to cool both the machine and the laser in a single system, achieving up to 50% lower energy costs compared to the standard process cooler. The compact design guarantees optimal cooling while minimising space requirements. By intelligently combining a powerful cooling unit with reduced energy consumption, you can achieve lower operating costs.