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Weld depth control, TRUMPF sensor system
Weld depth control, TRUMPF sensor system
Sensor system

VisionLine OCT Check

Welding depth monitoring and seam geometry measurement

Welding quality control in sync with the manufacturing process

The VisionLine OCT Check process sensor system ensures reliable and precise welding depth monitoring. The use of optical coherence tomography (OCT) enables quality assurance, such as the measurement of the weld bead depth during deep-welding processes, to be conducted in sync with the manufacturing process. The geometry of the solidified weld seam is measured by an additional OCT scan. The seamless interaction of PFO and OCT means that it is feasible to measure the capillary depth in sync with production throughout the PFO's entire work area, eliminating the need for parameter adjustments.

Robust

The robust OCT design and smart integration into the optical system enable measurements to be taken even under variable ambient conditions.

Full integration

For minimal interfaces and simple plant integration

Simple operation

User-friendly software interface

Quick

Quick result availability for low cycle times

Transparent and traceable

Testing of each part with 100% traceability of the welding depth along the entire weld seam

Including VisionLine OCT Detect

All features of VisionLine Detect and VisionLine OCT Detect are already included.

Screenshot of VisionLine programming interface
Intuitive VisionLine programming interface

The user-friendly VisionLine programming interface is an intuitive wizard to guide you through the programming process. All relevant production data is presented clearly, and support functions help to achieve optimum setting of the sensor units. Extensive online help is also available.

Condition Monitoring, two men looking at a tablet in front of a machine
Tracking and storing quality data

VisionLine OCT Check monitors weld depth and geometry in real time and provides precise data to help you make informed decisions. The QDS 2.0 quality data memory lets you store quality data and access it at any time.

Sensor system for image processing in cutting and welding applications
Including VisionLine OCT Detect functions

By purchasing VisionLine OCT Check, you also gain access to the position recognition functions of VisionLine Detect and the 3D characteristics recognition functions of VisionLine OCT Detect. Benefit from a complete package.

PFO 33 product family
Full integration

VisionLine OCT Check is seamlessly integrated into TRUMPF's portfolio of solutions. This means that the OCT functions can be used effectively throughout the entire working range of the PFO. No additional interfaces are necessary aside from the standard fieldbus interfaces. In addition, the OCT is integrated into the laser's safety circuit and is controlled automatically via TruControl.

Welding busbars

Example of a car seat part

Scanner welding on car seats

Copper welding

Example part: battery tray

Deep welding of AlMg3 cast housings

Welding drive components

VisionLine OCT Check
Configuration  
Available lasers TruDisk (1030 nm, 515 nm), TruFiber (1075 nm, Multi Mode)
Available optics PFO 33 1 2
Parameters  
OCT wavelength spectrum (laser class) λ = 820 nm - 860 nm (Klasse 3B)
OCT sensor measurement rate 250 kHz
Axial measurement range ± 5 mm (je nach Brennweite)
Lateral measurement range Ø 15 mm - 25 mm (je nach Brennweite)
Axial resolution 12 μm
Lateral resolution ≥ 2 μm (abhänglig von Parametern und optischem Aufbau)
Typical measurement range of welding depth measurement 0.5 mm - 5 mm (je nach Prozessdesign und optischem Aufbau)
VisionLine OCT Project

With an additional service package, TRUMPF provides the complete solution for complex OCT or image processing tasks. Programming of the customised solution, including extensive documentation, is performed subject to a successful feasibility study.

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

Footnotes
  • Only available with 3rd generation PFO.
  • Detailed information on the available optical settings can be found in the data sheet.

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