Benefit from a complete solution with perfectly synchronised components that improve process results and simplify the machine integration process. Choose from a range of scanner optics for remote processing, focusing optics for welding and cutting, and a selection of sensors. This makes your process more reliable than ever before and gives you a perfectly synchronised solution package. For greater peace of mind, you can take advantage of our global service and comprehensive technical support as the world's leading supplier of lasers and laser systems.
TruFiber P – the versatile fibre laser for all your welding and cutting processes
The TruFiber P product family comes with many features and offers fibre lasers with up to 2 kW in single-mode and up to 6 kW in multiple mode. You can choose between many different fibre diameters and lengths, meaning you always have the right beam quality for your application. In combination with TRUMPF optics and sensor products, TruFiber P forms the complete industrial solution for your applications.
TruFiber P products offer excellent process stability. You achieve consistent process results – 24/7, 365 days a year.
You are always in full control of the process – with flexible software and hardware interfaces.
Delivers long-lasting reliable operation that is virtually maintenance-free.
An attractive complete package – with a range of benefits and at a very worthwhile price.
Meets stringent EU and US standards for safety and machine integration that integrators and operators can rely on.
BrightLine Mode achieves high-quality weld seams with minimal spatter formation.
Remote welding in the automotive sector
The superior beam quality of high-power fibre lasers, combined with our scanner optics, ensures a large scanning area, high processing quality and easy access for welding three-dimensional parts.
Gearbox welding
With outputs of up to 6 kW and high beam quality from fibers with a small core diameter, the TruFiber P lasers are ideal for deep-hole welding. The task of modern gearboxes is to become smaller and lighter without compromising on performance, a task made all the more difficult as gearbox parts are often made of different metals. It is here that fibre laser technology can provide the solution, delivering precise, high-tensile weld seams to produce performance parts in an economical way.
Welding of hairpins for electric motors
Users achieve consistent high-tensile joints with impressive conductivity. An intelligent sensor system ensures precise seams and the highest quality when welding hairpins, both of which can be achieved in high volumes for batch production thanks to the high reproducibility of the laser welding processes.
Welding in battery technology
In busbar welding, individual cells within the battery are joined together to form modules or packs. A live rail is referred to as a busbar. The laser can be used to combine different materials within this process, such as Al/Al or Cu/Cu, but mixed combinations, such as Al/Cu, are also possible. Reproducibility, minimal heat input and defined welding depths play an important role in the process – all of which can be guaranteed with our TruFiber P fibre laser solutions.
Precise welding for medical applications
Nowhere is precision as important as in medical technology. With the TruFiber P, you produce high-quality, reproducible weld seams without the need for post-processing, which is important, for example, in the manufacturing of endoscopic instruments.
Laser Metal Fusion (3D printing)
Laser metal fusion (LMF) is an additive manufacturing method where a workpiece is built up layer by layer in a powder bed by a laser that selectively melts down metal. The dental, medical, aerospace and automotive industries benefit from advantages such as design freedom and the material and weight reductions that the method offers. The single-mode lasers of the TruFiber P product family are the ideal tool for metallic 3D printing.
Customised surface processing and parts repair
Laser metal deposition (LMD) is an additive manufacturing method that produces high-quality coatings and claddings with properties which are optimised for the subsequent application of the processed part. It is also possible to repair high-quality components by building up damaged and worn surfaces. The laser provides a localised, precise heat source to melt the filing material (powder or wire) so that it bonds tightly to the surface of the part. The stability and accuracy of the laser process reduces the need for mechanical post-processing to achieve the net shape of the surface. A TruFiber P multimode high-power laser, together with a matching focusing head and a special LMD nozzle, forms the basis for a versatile LMD system.
TruFiber 500 P (Single Mode)
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TruFiber 500 P (Multiple Mode)
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TruFiber 501 P
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TruFiber 1000 P (Single Mode)
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TruFiber 1000 P (Multiple Mode)
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TruFiber 1001 P
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TruFiber 1500 P (Single Mode)
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TruFiber 1500 P (Multiple Mode)
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TruFiber 1501 P
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TruFiber 2000 P (Single Mode)
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TruFiber 2000 P (Multiple Mode)
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TruFiber 2001 P
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TruFiber 3000 P (Multiple Mode)
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TruFiber 3001 P
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TruFiber 3002 P
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TruFiber 4000 P (Multiple Mode)
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TruFiber 4001 P
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TruFiber 4002 P
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TruFiber 6000 P (Multiple Mode)
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TruFiber 6001 P
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TruFiber 6002 P
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Laser parameters | |||||||||||||||||||||
Laser power | 500 W 1 | 500 W 1 | 500 W 1 | 1000 W 1 | 1000 W 1 | 1000 W 1 | 1500 W 1 | 1500 W 1 | 1500 W 1 | 2000 W 1 | 2000 W 1 | 2000 W 1 | 3000 W 1 | 3000 W 1 | 3000 W 1 | 4000 W 1 | 4000 W 1 | 4000 W 1 | 6000 W 1 | 6000 W 1 | 6000 W 1 |
Maximum power constancy at rated power over 8 hours at constant ambient temperature |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
Continuously adjustable power range | 10 W - 500 W | 10 W - 500 W | 10 W - 500 W | 20 W - 1000 W | 20 W - 1000 W | 20 W - 1000 W | 30 W - 1500 W | 30 W - 1500 W | 30 W - 1500 W | 40 W - 2000 W | 40 W - 2000 W | 40 W - 2000 W | 60 W - 3000 W | 60 W - 3000 W | 60 W - 3000 W | 80 W - 4000 W | 80 W - 4000 W | 80 W - 4000 W | 120 W - 6000 W | 120 W - 6000 W | 120 W - 6000 W |
Beam quality | 0.38 ± 0,03 mm▪mrad | 2.1 ± 0.3 mm▪mrad | 3.3 ± 0.4 mm▪mrad | 0.38 ± 0,03 mm▪mrad | 2.1 ± 0.3 mm▪mrad | 3.3 ± 0.4 mm▪mrad | 0.38 ± 0,03 mm▪mrad | 2.1 ± 0.3 mm▪mrad | 3.3 ± 0.4 mm▪mrad | 0.38 ± 0,03 mm▪mrad | 2.1 ± 0.3 mm▪mrad | 3.3 ± 0.4 mm▪mrad | 2.1 ± 0.3 mm▪mrad | - | 8 ± 1 mm▪mrad | 2.1 ± 0.3 mm▪mrad | - | 8 ± 1 mm▪mrad | 2.1 ± 0.3 mm▪mrad | - | 8 ± 1 mm▪mrad |
Wavelength | 1071 nm ± 2 | 1071 nm ± 2 | 1071 nm ± 2 | 1071 nm ± 2 | 1071 nm ± 2 | 1071 nm ± 2 | 1071 nm ± 2 | 1071 nm ± 2 | 1071 nm ± 2 | 1071 nm ± 2 | 1071 nm ± 2 | 1071 nm ± 2 | 1071 nm ± 2 | 1071 nm ± 2 | 1071 nm ± 2 | 1071 nm ± 2 | 1071 nm ± 2 | 1071 nm ± 2 | 1071 nm ± 2 | 1071 nm ± 2 | 1071 nm ± 2 |
Diameter of laser light cable | 25 μm | 50 μm | 100 μm | 25 μm | 50 μm | 100 μm | 25 μm | 50 μm | 100 μm | 25 μm | 50 μm | 100 μm | 50 μm | 100 μm | 200 μm | 50 μm | 100 μm | 200 μm | 50 μm | 100 μm | 200 μm |
Length of laser light cable | 10 m | 20 m | 20 m | 10 m | 20 m | 20 m | 10 m | 20 m | 20 m | 10 m | 20 m | 20 m | 20 m | 20 m | 20 m | 20 m | 20 m | 20 m | 20 m | 20 m | 20 m |
Structural design | |||||||||||||||||||||
Width | 448 mm | 448 mm | 448 mm | 448 mm | 448 mm | 448 mm | 448 mm | 448 mm | 448 mm | 448 mm | 448 mm | 448 mm | 600 mm | 600 mm | 600 mm | 600 mm | 600 mm | 600 mm | 600 mm | 600 mm | 600 mm |
Height | 525 mm | 525 mm | 525 mm | 525 mm | 525 mm | 525 mm | 525 mm | 525 mm | 525 mm | 525 mm | 525 mm | 525 mm | 1000 mm | 1000 mm | 1000 mm | 1000 mm | 1000 mm | 1000 mm | 1000 mm | 1000 mm | 1000 mm |
Depth | 971 mm | 971 mm | 971 mm | 971 mm | 971 mm | 971 mm | 971 mm | 971 mm | 971 mm | 971 mm | 971 mm | 971 mm | 1146 mm | 1146 mm | 1146 mm | 1146 mm | 1146 mm | 1146 mm | 1146 mm | 1146 mm | 1146 mm |
Installation | |||||||||||||||||||||
Ambient temperature | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C |
TruFiber 500 P (Single Mode)
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TruFiber 500 P (Multiple Mode)
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TruFiber 501 P
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TruFiber 1000 P (Single Mode)
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TruFiber 1000 P (Multiple Mode)
|
TruFiber 1001 P
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TruFiber 1500 P (Single Mode)
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TruFiber 1500 P (Multiple Mode)
|
TruFiber 1501 P
|
TruFiber 2000 P (Single Mode)
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TruFiber 2000 P (Multiple Mode)
|
TruFiber 2001 P
|
TruFiber 3000 P (Multiple Mode)
|
TruFiber 3001 P
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TruFiber 3002 P
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TruFiber 4000 P (Multiple Mode)
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TruFiber 4001 P
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TruFiber 4002 P
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TruFiber 6000 P (Multiple Mode)
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TruFiber 6001 P
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TruFiber 6002 P
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|
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Laser parameters | |||||||||||||||||||||
Laser power | 500 W 1 | 500 W 1 | 500 W 1 | 1000 W 1 | 1000 W 1 | 1000 W 1 | 1500 W 1 | 1500 W 1 | 1500 W 1 | 2000 W 1 | 2000 W 1 | 2000 W 1 | 3000 W 1 | 3000 W 1 | 3000 W 1 | 4000 W 1 | 4000 W 1 | 4000 W 1 | 6000 W 1 | 6000 W 1 | 6000 W 1 |
Maximum power constancy at rated power over 8 hours at constant ambient temperature |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
± 1 % without active power regulation
± 0.5 % with active power regulation |
Continuously adjustable power range | 10 W - 500 W | 10 W - 500 W | 10 W - 500 W | 20 W - 1000 W | 20 W - 1000 W | 20 W - 1000 W | 30 W - 1500 W | 30 W - 1500 W | 30 W - 1500 W | 40 W - 2000 W | 40 W - 2000 W | 40 W - 2000 W | 60 W - 3000 W | 60 W - 3000 W | 60 W - 3000 W | 80 W - 4000 W | 80 W - 4000 W | 80 W - 4000 W | 120 W - 6000 W | 120 W - 6000 W | 120 W - 6000 W |
Beam quality | 0.38 ± 0,03 mm▪mrad | 2.1 ± 0.3 mm▪mrad | 3.3 ± 0.4 mm▪mrad | 0.38 ± 0,03 mm▪mrad | 2.1 ± 0.3 mm▪mrad | 3.3 ± 0.4 mm▪mrad | 0.38 ± 0,03 mm▪mrad | 2.1 ± 0.3 mm▪mrad | 3.3 ± 0.4 mm▪mrad | 0.38 ± 0,03 mm▪mrad | 2.1 ± 0.3 mm▪mrad | 3.3 ± 0.4 mm▪mrad | 2.1 ± 0.3 mm▪mrad | - | 8 ± 1 mm▪mrad | 2.1 ± 0.3 mm▪mrad | - | 8 ± 1 mm▪mrad | 2.1 ± 0.3 mm▪mrad | - | 8 ± 1 mm▪mrad |
Wavelength | 1071 nm ± 2 | 1071 nm ± 2 | 1071 nm ± 2 | 1071 nm ± 2 | 1071 nm ± 2 | 1071 nm ± 2 | 1071 nm ± 2 | 1071 nm ± 2 | 1071 nm ± 2 | 1071 nm ± 2 | 1071 nm ± 2 | 1071 nm ± 2 | 1071 nm ± 2 | 1071 nm ± 2 | 1071 nm ± 2 | 1071 nm ± 2 | 1071 nm ± 2 | 1071 nm ± 2 | 1071 nm ± 2 | 1071 nm ± 2 | 1071 nm ± 2 |
Diameter of laser light cable | 25 μm | 50 μm | 100 μm | 25 μm | 50 μm | 100 μm | 25 μm | 50 μm | 100 μm | 25 μm | 50 μm | 100 μm | 50 μm | 100 μm | 200 μm | 50 μm | 100 μm | 200 μm | 50 μm | 100 μm | 200 μm |
Length of laser light cable | 10 m | 20 m | 20 m | 10 m | 20 m | 20 m | 10 m | 20 m | 20 m | 10 m | 20 m | 20 m | 20 m | 20 m | 20 m | 20 m | 20 m | 20 m | 20 m | 20 m | 20 m |
Structural design | |||||||||||||||||||||
Width | 448 mm | 448 mm | 448 mm | 448 mm | 448 mm | 448 mm | 448 mm | 448 mm | 448 mm | 448 mm | 448 mm | 448 mm | 600 mm | 600 mm | 600 mm | 600 mm | 600 mm | 600 mm | 600 mm | 600 mm | 600 mm |
Height | 525 mm | 525 mm | 525 mm | 525 mm | 525 mm | 525 mm | 525 mm | 525 mm | 525 mm | 525 mm | 525 mm | 525 mm | 1000 mm | 1000 mm | 1000 mm | 1000 mm | 1000 mm | 1000 mm | 1000 mm | 1000 mm | 1000 mm |
Depth | 971 mm | 971 mm | 971 mm | 971 mm | 971 mm | 971 mm | 971 mm | 971 mm | 971 mm | 971 mm | 971 mm | 971 mm | 1146 mm | 1146 mm | 1146 mm | 1146 mm | 1146 mm | 1146 mm | 1146 mm | 1146 mm | 1146 mm |
Installation | |||||||||||||||||||||
Ambient temperature | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C |
The technical data of all product versions as a download.
TruControl
TruControl is the quick and easy-to-use control for TRUMPF solid-state lasers. It regulates the laser power in real time in order to deliver reproducible results. Additional modules are specially tailored to the requirements of the TruFiber. For example, the CutAssist option automatically adapts the laser parameters to the speed of the guidance system. In order to ensure that parts are traceable, the DataStore module records all quality-related data.
If external control systems are present, TruControl will communicate with them via all standard interfaces. Inputs are made via the touchscreen of the operating panel or via a panel PC. You can integrate your laser into the network via Ethernet and connect multiple PCs.
Smart Teach app
With the PFO Smart Teach app, you can create laser programs for your programmable focusing optics (PFO) in the blink of an eye. Whether it's laser welding, laser cutting or laser cleaning – you can teach conveniently directly on the component. For this purpose, the camera integrated into the PFO transmits live images to the app. Due to the PFO SmartTeach, you save valuable time (up to 50% depending on the component) when setting up compared to conventional teaching.
100% consistent process results – the integrated laser power control measures and regulates the power in real time, accurate to +/- 1%. This means you always obtain the same process results. The laser power is regulated independently of the ambient conditions. Due to its particularly robust design concept, the TruFiber withstands disturbing influences and external demands extremely well.
BrightLine Mode can be used to weld materials such as copper, aluminum and stainless steel virtually splatter-free. The patented 2-in-1 laser light cable (LLK) with single-mode core and multiple mode ring is robustly spliced to the laser. TruControl enables dynamic adjustment of the power distribution in the ring and core of the LLK for optimum results in welding applications.
With the VariMode function, you can adapt the beam characteristics of your fibre laser (from 3 kW with 100 μm fibres) to your application. In particular, the beam parameter product (BPP), but also the beam profile and the irradiance on the workpiece, can be varied. This dynamically controllable beam profile offers significant benefits and allows "on the fly" changes to processing steps to increase production speed, reduce costs and improve process quality for a range of cutting and welding applications.
Intelligent optics can be synchronised with your laser via a dedicated interface. This allows you to make optimal use of the PFO scanner optics to achieve your own objectives. You can program the processing optics easily using the laser control system. Wobble geometries can be superimposed directly on the path geometry, for example. Additional controls are not necessary.
Interfaces are key for the integration of a TruFiber laser into your machine or production line. The solid-state lasers from TRUMPF offer interfaces to all common fieldbus systems. Also available: real-time interface, parallel digital I/O, interface for process sensor systems, OPC UA software interface, analogue input board, interface for intelligent TRUMPF optics (CFO, PFO).
In the event of a fault, TRUMPF service experts will remotely access your laser via a secure remote connection. In many cases the fault can be remedied directly in this way, or the configuration of the laser can be modified in a way that permits you to continue manufacturing until the spare part arrives.
The laser's environmental protection (protection class IP54 ) with integrated cabinet air conditioning, combined with the wide specification range for coolant temperature, means that TRUMPF's TruFiber P can be used reliably in a variety of ambient conditions.
Image processing
TRUMPF VisionLine image processing detects features on the components and ensures that welding is always performed in the correct location.
Calibration tool
The TRUMPF CalibrationLine tool checks and corrects the focal position and laser power on the workpiece at regular, individually definable intervals.
Programmable focusing optics
Remote welding and cutting with the programmable focusing optics. With TRUMPF's robust focusing optics, you can rely on high-quality process results.
Focusing optics
Whether for welding, cutting, ablating, heating up or drilling: with robust focusing optics from TRUMPF you can attain high-quality process results.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.
Footnotes-
The laser power at the workpiece may deviate from the rated power depending on the optics configuration.