TruLaser Station 7000 - the compact and cost-efficient 3D laser welding system for small assemblies

Laser welding systems

TruLaser Station 7000

The compact solution for the 3D laser welding of small parts

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Overview

Applications

Technical data

Software

Laser

Options

Focusing optics

Cost-effective and versatile 3D laser welding

3D laser welding

Are you looking for a compact, efficient and ergonomic 3D laser welding system for processing small assemblies such as sensors, rotationally symmetrical components and medical devices? The TruLaser Station 7000 is a compact and fully equipped, low-investment 3D laser welding system in the TRUMPF portfolio. The broad range of applications is possible with the higher laser power. The large work area for integrating fixtures and processing larger components in a small installation area is possible. An optional rotary table enables large quantities to be processed more productively than with comparable products.

The productivity boost

With the rotary table of the TruLaser Station 7000, you are perfectly equipped for highly productive series processing.

Reliable processing

Benefit from maximum process reliability with fully integrated image processing.

Large usable work area

With the optimized axis kinematics, larger assemblies can be processed in a small installation area.

Broad range of applications

Flexible weld seam geometries and high welding depths are easy to achieve with the powerful lasers.

Discover all TruPrint 7000 functions in our 3D product animation.

Application example for flexible welding of complex 3D geometries.

Ask the Expert - VisionLine Detect: reliable weld seam positioning with characteristics recognition

TruLaser Station 7000 top-quality components

Top-quality components and process reliability

Integrated image processing optimizes the welding result and you can rely on getting consistently high-quality parts and complete process documentation. Rejects are reduced to a minimum.

Optimum work area concept

The TruLaser Station 7000 is equipped with optimized axis kinematics. Larger assemblies can then be processed in a small installation area.

TruLaser Station 7000 laser welding medical application

Total flexibility

Made possible by an intelligent, modular design and flexible platform. Complex components can be processed with flexibility with all-round 3D performance.

Wide variety of optics

Decide for yourself: you can opt for a machine equipped with either swivel processing optics or scanner optics according to requirements.

Welding of complex medical instruments

Precision is of utmost importance in medical technology. With the TruLaser Station 7000, you get high-quality, reproducible weld seams without post-processing.

TruLaser Station 7000 cooper bonds application

Direct Copper Bonds (DCB)

The TruDisk lasers with green wavelength can also weld thin materials with no impact on the base. With this, copper tracks on substrates can be contacted using ribbons or wires, without damaging the underlying ceramic.

TruLaser Station 7000 welded sensor application

Sensors and valves

Heat conduction welding enables quick and easy joining of thin-walled components and visible edges can be produced without post-processing. This results in an overall faster production process.

TruLaser Station 7000 laser welding automotive application

Electrical components

Series production of micromotors and sophisticated electronic components requiring maximum quality can be produced on the TruLaser Station 7000.

Welding of complex medical instruments

Precision is of utmost importance in medical technology. With the TruLaser Station 7000, you get high-quality, reproducible weld seams without post-processing, which is ideal for manufacturing with bronchoscope.

Welding complex 3D geometries

Maximum process reliability thanks to VisionLine Detect and the QDS interface for exporting machine and process data.

	TruLaser Station 7000
Axis travel range
Maximum number of axes	5
X axis travel range	650 mm
Y axis travel range	350 mm
Z axis travel range	500 mm
B axis travel range	± 120 °
C axis travel range	n x 360 °
Maximum axis speeds
Maximum axis speed, axially parallel in X	6 m/min
Maximum axis speed, axially parallel in Y	6 m/min
Maximum axis speed, axially parallel in Z	6 m/min
Maximum axis speed, simultaneous	10 m/min
Positioning accuracy
Positioning accuracy of linear axes (X, Y, Z)	0.08 mm
Repeatability
Repeatability of linear axes	0.03 mm
Laser
Maximum laser power	2000 W ¹
Available lasers	TruDiode, TruDisk, TruFiber, TruMicro, TruPulse ²

PDF <1MB

Technical data sheet

The technical data of all product versions as a download.

Smart Teach app

Smart Teach is an application for your PFO, programmable focusing optics. It makes it easier to create and set up laser welding programs. The digital camera transmits the live image to the app. This enables convenient teaching directly at the component. If you want to create and teach in geometries, you can do this by way of intuitive gesture operation on a tablet PC.

TruTops PFO for scanner welding applications

The TruTops PFO offline software enables you to conveniently program your 2D and 3D laser processes: Simply create the desired paths, edges, or surfaces in the editor. Alternatively, you can load existing workpieces from CAD programs and program processing operations based on these.

Depending on the application you can choose from a wide range of solid-state lasers and select the perfect one for your needs. The TruLaser Station 7000 can be used with all fiber-guided TRUMPF solid-state lasers with laser powers of up to 2000 W.

TruDisk

Maximum performance from the disk

To the product

TruDisk with green wavelength

Processing on the Green Side of Light

To the product

TruDiode

The energy-efficient diode laser

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TruPulse

Pulsed peak power in the multi-kilowatt range for spot welding and seam welding

To the product

TruMicro Series 7000

Built for maximum performance

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TruFiber

Single-mode fiber laser

To the product

Numerous options make working with the TruLaser Station 7000 not only easier, but also noticeably quicker and therefore more productive due to reduced non-productive times.

BrightLine Weld

BrightLine Weld enables virtually spatter-free laser welding. At the same time, productivity is increased and higher feed rates are achieved while maintaining the same level of seam quality. The technology can also be used to optimize energy efficiency. Lower laser power is required to achieve the same welding depth.

CalibrationLine Power

At regular, individually set intervals, the TRUMPF CalibrationLine tool checks whether the laser power on the workpiece actually meets your specifications. This ensures consistent process conditions. You can rely on constant and reproducible welding results.

TruLaser Station 7000 optional of a rotary indexing table

Rotational changer

Automation is easy with the TruLaser Station 7000. The 2-station rotary table enables simultaneous manufacturing and set up. This is particularly recommended for high quantities. It is possible to load and unload your parts with a robot.

VisionLine

The intuitively operated image processing system VisionLine automatically detects geometric features on the component, such as joint gaps or edges. It corrects the NC processing program as required. This provides you with maximized process reliability, increased quality for your components, and savings in terms of time and costs.

The diverse modular optics kit, which has stood the test of time, harmonizes perfectly with the TruLaser Station 7000 with the compact design.

Focusing optics

Regardless of whether you are welding, cutting, ablating, heat treating, or drilling, you can count on high-quality process results with robust focusing optics from TRUMPF.

BEO D70

Large working distances with small focal diameters

To the product group

Programmable focusing optics

The ideal optics for remote processing

PFO 20

Welding and drilling with the programmable focusing optics PFO

PFO 33-2

Spot welding or path welding with the programmable PFO 33-2 focusing optics

To the product group

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

Higher laser powers available upon request (only for use in laboratory setting and with a maximum beam-on time limit of 10s).
Beam-on time limit for CW laser (TruDisk, TruDiode, TruFiber): max. 40s.

To the overview

The success story of our customer Storz

Sarah Mühleck, site manager

The TruLaser Station 7000 alone reduced the production time per component from ten to one and a half seconds. In addition, our energy consumption has greatly decreased.

Read story

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Service & contact

Contact

Sales Laser Technology

Phone +1 734-454-7200

Services

Downloads

Laser systems brochure

pdf - 4 MB