Due to its integrated beam guidance, the TruPulse can be perfectly adapted to your application. With up to six pluggable laser outlets and a flexibly configurable beam distribution, the laser beam can be split, switched over, disabled, and measured. In this way, it is possible to use the solid-state laser at one or more processing stations, with a time or energy split. This enables multiple welding processes to be performed at the same time or with a time delay. The modular layout enables subsequent repairs or extensions in the field.
Sophisticated power pack
The tried-and-tested pulsed solid-state lasers in the TruPulse series enable short, high-energy pulses at high power. The pulse power of several kilowatts for a few milliseconds means that spot welding and seam welding are now also possible in places where other methods fail. Thermally sensitive applications in particular benefit from the advantages of pulsed solid-state lasers. With their modular layout, the lasers can be adapted to your individual manufacturing task. The TruPulse series has been technically optimized over decades, making the system highly reliable.
Individually adaptable lasers due to the broad product portfolio and the modular layout of the TruPulse
With our real time laser power control, the exact power you select is the power at the workpiece.
The laser compares the pulse shape you have chosen with the actual pulse shape in a 10 μs cycle.
With the burst function you can temporarily increase the average power several times over.
The WeldAssist option provides suggested values for all of the process parameters depending on the material and welding depth.
![Laser welding and cutting on an endoscopic instrument.](/filestorage/TRUMPF_Processed/_processed_/3/b/csm_Lasers-applications-endoscopic-instrument_701d0583b7_3b4692599a.jpg)
Endoscopic instrument
High precision is vital for medical instruments. The TruPulse is perfectly suited to these applications. The weld seams on this endoscope are barely visible.
![Spot welding on electronic plugs](/filestorage/TRUMPF_Processed/_processed_/6/d/csm_Lasers-applications-electronic-connectors_f357ddb167_376fa10ef5.jpg)
Electronic plug
Electronic plug contacts are often reshaped and then fixed in place with the laser. The reliability of the TruPulse lasers ensures highly productive 3-shift operation with reject rates in the ppm range.
![Seam welding on a sensor](/filestorage/TRUMPF_Processed/_processed_/7/3/csm_Lasers-applications-power-sensor-module_560b8d51e1_9e77369cd3.jpg)
Sensor module
The low heat input resulting from the pulsed laser process protects the sensitive electronics of the power sensor module, which was seam welded with the TruPulse.
![Pulsed seam welding on the housing of an opto-electronic component.](/filestorage/TRUMPF_Processed/_processed_/7/0/csm_Lasers-applications-optoelectronic-component_075e8c4707_5285455a85.jpg)
Opto-electronic component
The cover of an opto-electronic component is attached to a housing via pulsed seam welding.
![Laser welding a plug in burst mode](/filestorage/TRUMPF_Processed/_processed_/5/f/csm_Lasers-applications-switches_01_c16a6c49d3_a7daf59d6d.jpg)
Plug
With the aid of the burst mode functionality, the processing time for welding the plug is reduced by 70%. This is implemented by means of fast beam positioning via PFO scanner optics, paired with the capability of the TruPulse laser to emit multi-kW pulses with an increased frequency for short bursts.
TruPulse 21
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TruPulse 33
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TruPulse 44
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TruPulse 62
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TruPulse 74
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TruPulse 103
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TruPulse 106
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TruPulse 124
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TruPulse 156
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TruPulse 203
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TruPulse 304
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TruPulse 556
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Laser parameters | ||||||||||||
Laser power on the workpiece | 20 W | 30 W | 40 W |
60 W
65 W |
70 W |
90 W
95 W |
110 W |
110 W
125 W 140 W |
140 W
150 W 160 W |
200 W | 300 W | 530 W |
Maximum peak pulse power | 1.5 kW | 3 kW | 3 kW |
3 kW
5 kW |
4 kW
6 kW |
5 kW
6 kW 8 kW |
4 kW |
6 kW
9 kW |
6 kW
10 kW |
6 kW
8 kW |
10 kW | 10 kW |
Beam quality | 4 mm▪mrad | 12 mm▪mrad | 16 mm▪mrad | 8 mm▪mrad | 16 mm▪mrad | 12 mm▪mrad | 25 mm▪mrad | 16 mm▪mrad | 25 mm▪mrad | 12 mm▪mrad | 16 mm▪mrad | 25 mm▪mrad |
Wavelength | 1064 nm | 1064 nm | 1064 nm | 1064 nm | 1064 nm | 1064 nm | 1064 nm | 1064 nm | 1064 nm | 1064 nm | 1064 nm | 1064 nm |
Adjustable pulse duration | 0.2 ms - 50 ms | 0.2 ms - 50 ms | 0.2 ms - 50 ms | 0.2 ms - 50 ms | 0.3 ms - 50 ms | 0.3 ms - 50 ms | 0.3 ms - 50 ms | 0.3 ms - 50 ms | 0.3 ms - 50 ms | 0.3 ms - 50 ms | 0.3 ms - 50 ms | 0.3 ms - 50 ms |
Maximum pulse repetition frequency | 909 Hz | 909 Hz | 909 Hz | 909 Hz | 833 Hz | 833 Hz | 833 Hz | 833 Hz | 833 Hz | 833 Hz | 833 Hz | 833 Hz |
Maximum pulse energy | 15 J | 30 J | 30 J |
20 J
50 J |
30 J
60 J |
30 J
60 J 90 J |
30 J |
30 J
70 J 90 J |
30 J
80 J 120 J |
55 J
90 J |
60 J
90 J |
60 J
100 J |
Minimum laser light cable diameter | 100 μm | 300 μm | 400 μm | 200 μm | 400 μm | 300 μm | 600 μm | 400 μm | 600 μm | 300 μm | 400 μm | 600 μm |
Structural design | ||||||||||||
Width | - | - | - | 980 mm x 1220 mm x 505 mm | 980 mm x 1220 mm x 505 mm | 980 mm x 1220 mm x 505 mm | - | 980 mm x 1220 mm x 505 mm | 980 mm x 1220 mm x 505 mm | - | 1500 mm x 1370 mm x 730 mm | 1500 mm x 1370 mm x 730 mm |
Dimensions, extended version (W x H x D) | - | - | - | 980 mm x 1220 mm x 715 mm | 980 mm x 1220 mm x 715 mm | 980 mm x 1220 mm x 715 mm | - | 980 mm x 1220 mm x 715 mm | 980 mm x 1220 mm x 715 mm | - | 1500 mm x 1370 mm x 990 mm | 1500 mm x 1370 mm x 990 mm |
Dimensions (W x H x D) | 485 mm x 700 mm x 800 mm | 485 mm x 700 mm x 800 mm | 485 mm x 700 mm x 800 mm | - | - | - | 980 mm x 1220 mm x 505 mm | - | - | 1500 mm x 1370 mm x 730 mm | - | - |
Maximum number of laser light cables | 3 | 3 | 3 | 6 | 6 | 6 | 3 | 6 | 6 | 6 | 6 | 6 |
Installation | ||||||||||||
Protection class (air cooling) | IP22 | IP22 | IP22 | IP22 | IP22 | IP22 | IP22 | IP22 | IP22 | - | - | - |
Protection class (water cooling) | IP54 | IP54 | IP54 | IP54 | IP54 | IP54 | IP54 | IP54 | IP54 | IP54 | IP54 | IP54 |
Ambient temperature (water cooling) | 10 °C - 40 °C | 10 °C - 40 °C | 10 °C - 40 °C | 10 °C - 40 °C | 10 °C - 40 °C | 10 °C - 40 °C | 10 °C - 40 °C | 10 °C - 40 °C | 10 °C - 40 °C | 10 °C - 40 °C | 10 °C - 40 °C | 10 °C - 40 °C |
TruPulse 21
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TruPulse 33
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TruPulse 44
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TruPulse 62
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TruPulse 74
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TruPulse 103
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TruPulse 106
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TruPulse 124
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TruPulse 156
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TruPulse 203
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TruPulse 304
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TruPulse 556
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|
---|---|---|---|---|---|---|---|---|---|---|---|---|
Laser parameters | ||||||||||||
Laser power on the workpiece | 20 W | 30 W | 40 W |
60 W
65 W |
70 W |
90 W
95 W |
110 W |
110 W
125 W 140 W |
140 W
150 W 160 W |
200 W | 300 W | 530 W |
Maximum peak pulse power | 1.5 kW | 3 kW | 3 kW |
3 kW
5 kW |
4 kW
6 kW |
5 kW
6 kW 8 kW |
4 kW |
6 kW
9 kW |
6 kW
10 kW |
6 kW
8 kW |
10 kW | 10 kW |
Beam quality | 4 mm▪mrad | 12 mm▪mrad | 16 mm▪mrad | 8 mm▪mrad | 16 mm▪mrad | 12 mm▪mrad | 25 mm▪mrad | 16 mm▪mrad | 25 mm▪mrad | 12 mm▪mrad | 16 mm▪mrad | 25 mm▪mrad |
Wavelength | 1064 nm | 1064 nm | 1064 nm | 1064 nm | 1064 nm | 1064 nm | 1064 nm | 1064 nm | 1064 nm | 1064 nm | 1064 nm | 1064 nm |
Adjustable pulse duration | 0.2 ms - 50 ms | 0.2 ms - 50 ms | 0.2 ms - 50 ms | 0.2 ms - 50 ms | 0.3 ms - 50 ms | 0.3 ms - 50 ms | 0.3 ms - 50 ms | 0.3 ms - 50 ms | 0.3 ms - 50 ms | 0.3 ms - 50 ms | 0.3 ms - 50 ms | 0.3 ms - 50 ms |
Maximum pulse repetition frequency | 909 Hz | 909 Hz | 909 Hz | 909 Hz | 833 Hz | 833 Hz | 833 Hz | 833 Hz | 833 Hz | 833 Hz | 833 Hz | 833 Hz |
Maximum pulse energy | 15 J | 30 J | 30 J |
20 J
50 J |
30 J
60 J |
30 J
60 J 90 J |
30 J |
30 J
70 J 90 J |
30 J
80 J 120 J |
55 J
90 J |
60 J
90 J |
60 J
100 J |
Minimum laser light cable diameter | 100 μm | 300 μm | 400 μm | 200 μm | 400 μm | 300 μm | 600 μm | 400 μm | 600 μm | 300 μm | 400 μm | 600 μm |
Structural design | ||||||||||||
Width | - | - | - | 980 mm x 1220 mm x 505 mm | 980 mm x 1220 mm x 505 mm | 980 mm x 1220 mm x 505 mm | - | 980 mm x 1220 mm x 505 mm | 980 mm x 1220 mm x 505 mm | - | 1500 mm x 1370 mm x 730 mm | 1500 mm x 1370 mm x 730 mm |
Dimensions, extended version (W x H x D) | - | - | - | 980 mm x 1220 mm x 715 mm | 980 mm x 1220 mm x 715 mm | 980 mm x 1220 mm x 715 mm | - | 980 mm x 1220 mm x 715 mm | 980 mm x 1220 mm x 715 mm | - | 1500 mm x 1370 mm x 990 mm | 1500 mm x 1370 mm x 990 mm |
Dimensions (W x H x D) | 485 mm x 700 mm x 800 mm | 485 mm x 700 mm x 800 mm | 485 mm x 700 mm x 800 mm | - | - | - | 980 mm x 1220 mm x 505 mm | - | - | 1500 mm x 1370 mm x 730 mm | - | - |
Maximum number of laser light cables | 3 | 3 | 3 | 6 | 6 | 6 | 3 | 6 | 6 | 6 | 6 | 6 |
Installation | ||||||||||||
Protection class (air cooling) | IP22 | IP22 | IP22 | IP22 | IP22 | IP22 | IP22 | IP22 | IP22 | - | - | - |
Protection class (water cooling) | IP54 | IP54 | IP54 | IP54 | IP54 | IP54 | IP54 | IP54 | IP54 | IP54 | IP54 | IP54 |
Ambient temperature (water cooling) | 10 °C - 40 °C | 10 °C - 40 °C | 10 °C - 40 °C | 10 °C - 40 °C | 10 °C - 40 °C | 10 °C - 40 °C | 10 °C - 40 °C | 10 °C - 40 °C | 10 °C - 40 °C | 10 °C - 40 °C | 10 °C - 40 °C | 10 °C - 40 °C |
The technical data of all product versions as a download.
![Intuitive operation as a result of the TruControl control](/filestorage/TRUMPF_Processed/_processed_/6/2/csm_TruControl-teaser-lasers_f1412d76f9_a7468bf8a9.jpg)
TruControl
TruControl is the control software for your TRUMPF solid-state laser – for quick and simple operation. You can program pulse shapes individually to match your application. The laser power is controlled in real time to ensure maximum reproducibility of your process results. In order to retrace important quality data of your produced parts even years later, the optional DataStore software module records all data relevant to quality.
If external controls are present, TruControl will communicate with them via all standard interfaces. Inputs are made via the touchscreen of the operating panel or via a panel PC. You can integrate your laser into the network via Ethernet and connect multiple PCs.
With TRUMPF you have the ability to adapt your solid-state laser to your installation and operating situation with flexibility. This applies, for example, to all beam guidance components and the control. You also have several options for the cooling water supply. Interfaces for different optics are provided right from the start. To save costs, your beam source can supply several work stations at the same time. The TRUMPF Remote Service helps you to ensure your system remains available, anywhere and at any time.
![Modular system of optical components](/filestorage/TRUMPF_Processed/_processed_/5/5/csm_Lasers-options-modular-system-optic-components_f4ef540591_0c7685a545.jpg)
There are many options available to you for adapting the laser to your individual situation with flexibility. In addition to the laser power and pulse energy, you can also choose the number of fiber outlets up to a total of six. The laser power is regulated for each outlet. The plug & play optical laser cables can be easily connected to different work stations. This allows multiple work stations to operate simultaneously with split laser power or one after the other at full laser power. The modular layout enables field repairs to be carried out on site, as well as making the system suitable for retrofitting.
![](/filestorage/TRUMPF_Processed/_processed_/9/7/csm_Lasers-options-laser-network_1f77034e59_3bb044f490.jpg)
With the laser network, you can network one or more lasers with up to six work stations in each case. In the process, your laser either splits its power to multiple stations, or it supplies them in turns with full power. This will even enable you to combine different applications, such as welding and cutting. The overall availability of your manufacturing systems will increase as a result due to simple redundancy concepts.
![](/filestorage/TRUMPF_Processed/_processed_/d/6/csm_Lasers-options-diversity-interface_01_ee51a7d843_fb8892877c.jpg)
The TruPulse can be equipped with virtually all standard fieldbus interfaces for control and actuation. The following are also available: real-time interface, parallel digital I/O, interface for process sensor systems, OPC UA software interface, and analog input boards.
![The TruPulse has an interface to connect TRUMPF processing optics, such as the PFO 20.](/filestorage/TRUMPF_Processed/_processed_/0/0/csm_Lasers-options-focussing-optics_8e61ccf04f_861d032d25.jpg)
Intelligent optics can be synchronized with your laser via a dedicated interface. For example, the CFO focusing optics or PFO scanner optics can be used optimally for your purposes. You can program the processing optics easily via the laser control system. You do not need additional PCs or control systems.
![](/filestorage/TRUMPF_Processed/_processed_/d/1/csm_Lasers-options_remote_services_9d32426aaf_f205347e82.jpg)
In the event of an error, TRUMPF service experts will remotely access your laser via a secure remote connection. In many cases the error can be remedied this way, or the configuration of the laser can be modified in a way that enables you to continue manufacturing until the spare part arrives, thus minimizing idle time in production.
For cooling of the laser you can select between water/water or water/air compressor cooling, which means that the TruPulse laser can also be used at high ambient temperatures. If you already have your own cooling circuit in place, you can use it in conjunction with a plate heat exchanger.
The WeldAssist database provides you with welding parameters for various materials and focal diameters. This makes set-up easier for frequently changing laser applications.
Due to the TRUMPF sensor systems, your production will always be effective and cost-effective. The sensor products VisionLine, CalibrationLine or integrated pyrometers ensure stable processes by monitoring all the processes in laser production, playing an important part in your process reliability. Processing continues uninterrupted during measurement – no interruptions are required, saving you valuable production time.
Image processing
TRUMPF VisionLine image processing detects features on the components and ensures that welding is always in the correct location.
Calibration tool
The TRUMPF CalibrationLine tool checks and corrects the focal position and laser power on the workpiece at regular, individually definable intervals.
Lasers and laser systems – with us, the perfect pair. All beam sources are optimally attuned to the requirements of the TRUMPF laser systems. You can choose from numerous versions and options, resulting in a system which is precisely tailored to your task. It is, of course, also possible to integrate our lasers directly into your production lines.
TRUMPF offers you all the components you need for beam guidance from the laser to the workpiece. This also applies for various focusing optics which have proven themselves to be precise and reliable over many years of industrial use. The optics can be easily integrated – both in stand-alone processing stations as well as in complete production lines. The modular structure enables the optics to be continually adapted to the laser types as well as the different processing situations.
Focusing optics
Regardless of whether you are welding, cutting, ablating, heat treating, or drilling, you can count on high-quality process results with robust focusing optics from TRUMPF.
Programmable focusing optics
The ideal optics for remote processing
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.
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